Contract manufacturing in metal: CNC milling up to 12,000 mm and surface grinding up to 3,000 mm for mechanical engineering and tool and die making
Völcker & Wiens GbR
BielefeldNew on Amplifa
About Völcker & Wiens
Völcker & Wiens GbR is a Bielefeld-based company specializing in metalworking contract manufacturing. Since 2005, the company has produced turned and milled parts as single parts, prototypes, custom-made items, and small and large series. Production takes place on modern CNC machine tools, including two large-format ZAYER milling machines with travel paths up to 12,000 mm, several 5-axis machining centers from WEMAS, and a surface grinding machine for parts up to 3,000 mm in length. Focus areas include machine components, tools, plates, and wear parts for mechanical engineering as well as tool and die making. Around 30 employees produce on a production floor of 3,000 m² near the A2 autobahn. The company is certified to EN ISO 9001:2015 and completes orders on time with trained skilled workers in its own machine park.
- Site
- Bielefeld
- Processes
- Contract manufacturing (CNC metalworking), Milling (CNC), Surface grinding, Manufacture of turned and milled parts as single parts or small series, Contract manufacturing (CNC), Milling, Surface grinding up to 3,000 mm in length, Single parts, prototypes, small and large series
- Materials
- CNC milling, 5-axis milling, Surface grinding, Heavy-duty machining
- Certificates
- EN ISO 9001:2015, ISO 9001
- Founded
- 2005
- Employees
- 30
- Industries
- Mechanical engineering, Tool and die making, Wear parts manufacturing
- 01
Order clarification and consulting
- 02
CNC milling (3-axis and 5-axis)
- 03
Surface grinding
- 04
Quality inspection
- 05
Assembly/final inspection and shipping
Materials and Processes
CNC milling
Milling of single parts, prototypes, and series up to 12,000 mm machining length, also 5-axis.
5-axis milling
Complex contours on WEMAS machining centers with rotary tables up to dia. 800 mm.
Surface grinding
Surface grinding of plates, machine components, and tools up to 3,000 mm in length with high dimensional and surface quality.
Heavy-duty machining
Bed-type milling for tool and die making, wear parts, and welded constructions.
Location
Bielefeld
DEProduction and Administration
- Lot size
- Single parts, prototypes, small and large series
- Materials
- Metal
- ZAYER Altea W portal milling machine (X=12,000 mm)
- ZAYER Kairos 9000 travelling-column milling machine (X=9,000 mm)
- MTE BF 4200 bed-type milling machine (X=4,000 mm)
- ZPS 2080 vertical machining center
- 5× MAS 1270 machining center
- WEMAS VZP 1600
- WEMAS VZG 65 5A 5-axis machining center
- WEMAS VZG 80 5A 5-axis machining center
- WEMAS VZ 860 5-axis machining center
- Equpitop
- Surface grinding machine
Components and Manufacturing Examples
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Contract manufacturing (CNC metalworking)Machining | – | – | – | – | – |
| Milling (CNC)Machining | – | – | – | – | – |
| Surface grindingMachining | – | 3,000 mm | – | – | – |
| Manufacture of turned and milled parts as single parts or small seriesMachining | – | – | – | – | – |
11 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Portal milling machine | ZAYER Altea W | 1 | X=12,000 mm, Y=3,850 mm, Z=1,500 mm | – | Bielefeld |
| CNC milling machine/machining center (travelling column) | ZAYER Kairos 9000 | 1 | X=9,000 mm, Y=1,600 mm, Z=2,500 mm | – | Bielefeld |
| Bed-type milling machine | MTE BF 4200 | 1 | X=4,000 mm, Y=1,300 mm, Z=2,000 mm | – | Bielefeld |
| Vertical machining center | ZPS 2080 (MCFV 2080) | 1 | X=2030 mm, Y=800 mm, Z=900 mm | – | Bielefeld |
| Machining center/milling machine | MAS 1270 | 5 | X=1270 mm, Y=610 mm, Z=720 mm | – | Bielefeld |
| Machining center/milling machine | WEMAS VZP 1600 | 1 | X=1600 mm, Y=1300 mm, Z=900 mm | – | Bielefeld |
| 5-axis machining center | WEMAS VZG 65 5A | 1 | X=620 mm, Y=520 mm, Z=460 mm, 5-axis rotary table dia. 630 mm | – | Bielefeld |
| 5-axis machining center | WEMAS VZG 80 5A | 1 | X=800 mm, Y=900 mm, Z=620 mm, 5-axis rotary table dia. 800 mm | – | Bielefeld |
| 5-axis machining center | WEMAS VZ 860 | 1 | X=860 mm, Y=600 mm, Z=650 mm, 5-axis rotary table dia. 800 mm | – | Bielefeld |
| Machine (travel paths X=3,000 mm, Y=800 mm, Z=600 mm) | Equpitop | 1 | X=3,000 mm, Y=800 mm, Z=600 mm | – | Bielefeld |
| Surface grinding machine | – | 1 | – | – | Bielefeld |
Additional services
Quality
Production is certified to EN ISO 9001:2015 (TÜV Hessen, no. 73 100 4021). Production takes place on CNC machines with internally cooled spindles (IKZ); the certification scope is the manufacture of turned and milled parts as single parts or small series.
| Evidence | Bielefeld |
|---|---|
| ISO 9001 |
History
- 2005
Foundation of Völcker & Wiens GbR in Bielefeld
- 2012
Initial certification to EN ISO 9001
- 2021
Renewal of the EN ISO 9001:2015 certificate (valid until 2024-09-14)
Expansion of the service portfolio to include surface grinding up to 3,000 mm in length