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Development and production of safety helmets, bump caps and face protection for construction, industry and extreme applications.

VO

VOSS-HELME GmbH & Co. KG

BurgwedelNew on Amplifa

For more than 50 yearsDevelopment and production of safety helmets
GmbH & Co. KG (general partner: VossLegal form
Burgwedel (headquarters, production andLocations
Millions daily worldwideUsers

About VOSS-HELME

VOSS-HELME GmbH & Co. KG has been developing and producing safety helmets for construction and industry for more than 50 years, as well as special designs for extreme applications. The product range comprises construction and industrial safety helmets, bump caps, helmets for extreme environments (including forestry, sewer work, fire brigades/youth fire brigades, theatre), electrician helmets according to EN 50365, as well as face protection visors and helmet accessories. The helmet shells are made of plastics such as polyethylene; products are manufactured using series production tools, and in-house injection moulding toolmaking is used for sampling. In addition to standard products, the company offers customisation from small quantities – logo application by screen or pad printing, film, reflective strips or colouring of the material. The headquarters with production and sales is located in Burgwedel near Hanover. The products are used worldwide and by millions of users every day; customer service is available in several languages.

Site
Burgwedel
Processes
Production of safety helmets and bump caps (manufacturing with series production tooling,, Customisation of safety helmets (logo application by screen printing, pad printing or film,, Assembly of accessories/spare parts on safety helmets (visor, interior fittings, chin strap,, Testing and certification of safety helmets according to EN 397, EN 812, EN 50365 (independent of, Product development/design of safety helmets (layout sketch, material selection, sampling,, Manufacture of face protection shields (electrician protection shield class I, arc flash protection,, Product development/design of safety helmets, Customisation (logo application by screen/pad printing, film, reflective strips,
Materials
Polyethylene (PE), Polycarbonate, Polyamide, Injection moulding
Certificates
EN 397 (industrial safety helmet test standard, product-specific), EN 812 (bump cap test standard), EN 50365 (electrician helmet, electrical insulation 1,000 V AC), EN 397 (industrial safety helmet), EN 812 (bump caps), EN 50365 (electrician helmet), CE marking (89/686/EEC)
Industries
Construction, Industry, Electrical engineering (low-voltage installations), Forestry, Sewer/wastewater work, Fire brigade/youth fire brigade
  1. 01

    Product development/design (layout sketch, material selection)

  2. 02

    Sampling and tool making

  3. 03

    Injection moulding production of helmet shells and protective visors

  4. 04

    Customisation (printing, film, colouring)

  5. 05

    Assembly of accessories/spare parts

  6. 06

    Independent testing and certification

Materials and Processes

PE

Polyethylene (PE)

Material of the helmet shells, among others for electrician helmets without ventilation openings with cold resistance down to -30 °C.

PC

Polycarbonate

Optically clear protective visors for face protection shields, e.g. 500 x 250 x 1.50 mm with arc flash protection class I.

PA

Polyamide

Material for carriers and fastening parts of the face protection shields.

SG

Injection moulding

Series production of the helmet shells with series tools; toolmaking for injection moulding sampling.

Locations

Burgwedel

DE

Headquarters, production and sales

Lot size
Customisation from small quantities
Materials
Polyethylene, polycarbonate, polyamide
  • Series production tools for injection moulding
  • Toolmaking for sampling

Industries

ConstructionIndustryElectrical engineering (low-voltage installations)ForestrySewer/wastewater workFire brigade/youth fire brigadeTheatre/stage

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Production of safety helmets and bump caps (manufacturing with series production tooling,Plastics––––Polyethylene (PE)
Customisation of safety helmets (logo application by screen printing, pad printing or film,Surface–––small quantities (from small quantities)–
Assembly of accessories/spare parts on safety helmets (visor, interior fittings, chin strap,Assembly–––––
Testing and certification of safety helmets according to EN 397, EN 812, EN 50365 (independent ofTesting–––––
Product development/design of safety helmets (layout sketch, material selection, sampling,Engineering–––––
Manufacture of face protection shields (electrician protection shield class I, arc flash protection,Plastics–500 mm × 250 mm × 1.50 mm––Polycarbonate, Polyamide

Additional services

Product development/design of safety helmetsCustomisation (logo application by screen/pad printing, film, reflective strips,Special designs for extreme applicationsTraining and product presentationsFactory toursAssembly of accessories/spare parts (see video instructions)

Quality and Standards

The products comply with EU Directive 89/686/EEC (category II/III) and are tested and certified independently of the manufacturer according to EN 397, EN 812 and EN 50365; for category III, quality assurance applies to the end product.

EvidenceBurgwedel
EN 397 (industrial safety helmet)
EN 812 (bump caps)
EN 50365 (electrician helmet)
CE marking (89/686/EEC)

History

  1. Über 50 Jahr

    Development and production of safety helmets for construction and industry as well as special designs for extreme applications

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