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VS SMB – Fertigung

Special machinery construction for laminating and edge-wrapping technology in the automotive industry as well as 3D printing services

VS

VS Sondermaschinenbau GmbH

Geisingen / Gutmadingen (headquarters)New on Amplifa

over 10 yearsExperience in special machinery construction

About VS Sondermaschinenbau

VS Sondermaschinenbau GmbH, based in Geisingen/Gutmadingen, develops, designs and installs special machinery, tools and fixtures, with a focus on laminating and edge-wrapping technology in automotive interior manufacturing. The portfolio includes pre-fixing fixtures with milled seam blades, edge-wrapping tools (including for roof windows/sunroofs), press laminating tools, assembly fixtures and systems, embossing systems as well as adhesive application systems for dispersion or hotmelt. Materials processed are primarily leather, imitation leather, Alcantara, Dinamica, carpet and fabric. In addition to design in 3D CAD including pneumatic and electrical drawings, the company offers robot applications, PLC programming, as well as assembly, delivery and on-site commissioning; CAD-CAM individual parts are manufactured with partners. In its own Technikum_2, a high-resolution Keyence 3D printer AGILISTA 3200w (inkjet technology with UV curing) is available, with which prototypes, feasibility studies and small series are produced — also as contract manufacturing for customers. Reference customers include BMW, Porsche, Dräxlmaier, Grammer and other automotive suppliers.

Site
Geisingen / Gutmadingen
Processes
Special machinery construction (development, design, installation), Laminating and edge-wrapping technology (tools and systems), Design of tools and systems with 3D CAD, Pneumatic and electrical drawings, CAD-CAM individual part manufacturing (with partners), Assembly and commissioning, Robot applications with programming, PLC programming
Materials
Leather, Imitation leather, Alcantara, Dinamica, Carpet, Fabric, Transparent acrylic material (3D printing), Heat-resistant material up to 105 °C (3D printing)
Industries
Automotive industry, Automotive interior
  1. 01

    Design with 3D CAD

  2. 02

    Pneumatic and electrical drawings

  3. 03

    CAD-CAM individual part manufacturing with partners

  4. 04

    Assembly and commissioning

  5. 05

    Robot applications with programming

  6. 06

    PLC programming

  7. 07

    Delivery and on-site commissioning

Materials and Processes

LED

Leather

Covering material for steering wheel airbag covers, instrument panels and trims, processed with dispersion or hotmelt.

KUNSTLED

Imitation leather

Covering material for instrument panels, glove box lids, footwell trims and interior parts.

ALC

Alcantara

Used for parcel shelves, load floors and bass boxes as well as edge-wrapping tools.

DIN

Dinamica

Microfiber covering for parcel shelves, load floors and bass boxes.

TEPP

Carpet

Covering material for edge-wrapped and laminated parts in the vehicle interior.

STOFF

Fabric

Covering material for formed headliners and other interior trims.

3D-ACR

Transparent acrylic material (3D printing)

Tear- and break-resistant, waterproof material for highly accurate 3D-printed prototypes and small series.

3D-HT105

Heat-resistant material up to 105 °C (3D printing)

For components with increased temperature requirements in 3D printing.

3D-SI35

Silicone Shore A 35 (3D printing)

Soft silicone with good recovery forces, compression set and tear elongation.

3D-SI65

Silicone Shore A 65 (3D printing)

Harder silicone with good recovery forces, compression set and tear elongation.

Locations

Standort Geisingen / Gutmadingen

Geisingen / Gutmadingen

DE

Headquarters, design, Technikum_2, 3D printing service

Lot size
Prototypes, small series (3D printing)
Materials
Leather, imitation leather, Alcantara, Dinamica, carpet, fabric; acrylic and silicone materials (3D printing)
  • Keyence AGILISTA 3200w 3D printer (inkjet, UV curing, 128 print nozzles, 4 print heads)
  • 3D-CAD design
  • Build size up to A4 x 200 mm

Parts and Systems

Steering wheel airbag cover
Steering wheel airbag coverLaminating and edge-wrapping technology · Automotive interior
Center armrest
Center armrestLaminating and edge-wrapping technology · Automotive interior
Center console
Center consoleLaminating and edge-wrapping technology · Automotive interior
Trial tool
Trial toolDesign · Special machinery construction
3D-printed component (AGILISTA 3200w)
3D-printed component (AGILISTA 3200w)3D printing · Contract manufacturing

Inside the production

3D-CAD design of a special machine
3D-CAD design of a special machine
Trial tool from special machinery construction
Trial tool from special machinery construction
Company presentation VS Sondermaschinenbau
Company presentation VS Sondermaschinenbau

Industries

Automotive industryAutomotive interior

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Special machinery construction (development, design, installation)Engineering–––––
Laminating and edge-wrapping technology (tools and systems)Engineering––––Leather, Imitation leather, Alcantara, Dinamica, Carpet, Fabric
Design of tools and systems with 3D CADEngineering–––––
Pneumatic and electrical drawingsEngineering–––––
CAD-CAM individual part manufacturing (with partners)Machining–––––
Assembly and commissioningAssembly–––––
Robot applications with programmingAutomation–––––
PLC programmingEngineering–––––
3D printing service (inkjet, UV curing, contract manufacturing)Additive< ± 0.1 mmup to A4 × 200 mm–Small seriesAcrylic material (transparent), Heat-resistant material up to 105 °C, Silicone Shore A 35, Silicone Shore A 65
Pre-fixing fixtures with milled seam bladesEngineering––––Leather, Imitation leather
Edge-wrapping tools (also for sunroofs)Engineering––––Leather, Imitation leather, Alcantara, Dinamica, Carpet, Fabric
Press laminating toolsEngineering–––––
Assembly fixtures / assembly systems for attachmentsEngineering–––––
Embossing systemsEngineering–––––
Adhesive application systems (dispersion or hotmelt)Engineering–––––
Cutting pattern determinationEngineering–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
3D printer (high-resolution inkjet technology, UV curing, 128 print nozzles, 4 print heads)Keyence AGILISTA 3200w1up to A4 x 200 mm–Technikum_2, Geisingen/Gutmadingen

Additional services

Design of tools and systems with 3D CADPneumatic and electrical drawingsCAD-CAM individual part manufacturing with partnersAssembly and commissioningRobot applications with programmingPLC programmingDelivery and on-site commissioning3D printing service (prototypes, feasibility studies, small series as contract manufacturing)

Reference customers

BMW AGC. Hilzinger-Thum GmbH & Co. KGEissmann Automotive Deutschland GmbHEurostyle Systems GmbHFritz Dräxlmaier GmbH & Co. KGF.S. Fehrer Automotive GmbHGERUTEC GmbHGrammer AGKandora Robotics oHGNOBO Automotive System Germany GmbHDr. Ing. h.c. F. Porsche AGRieger GmbHSMP Deutschland GmbHToyota Boshoku EuropeYanfeng Automotive Interiors

History

  1. Over 10 years of experience in special machinery construction (as of: website)

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