Cable assembly, connectors, potting technology, injection molding and module assembly from Thuringia
W & G Elektro-Bauelemente GmbH
36460 Krayenberggemeinde OT DorndorfNew on Amplifa
About W&G Elektro-Bauelemente
W & G Elektro-Bauelemente GmbH is a specialist in cable assembly, connector solutions and electronic modules based in Dorndorf (Krayenberggemeinde) in Thuringia. Since 1991, the company has supplied connection technology "Made in Thuringia" to customers in mechanical and plant engineering, medical technology, the automotive industry, energy and environmental technology, as well as communications and device technology. Its range of services includes the manufacture of cable harnesses, flat ribbon cables, data, control, sensor and power cables, crimp and insulation displacement connections, potting with 2-component resins, and the overmolding of connectors and cable grommets using the injection molding process. In addition, the company offers module assembly and complete final inspection with electrical testing methods. More than 100 contact systems held in stock are processed, from manufacturers such as Molex, JST, Tyco/AMP and Hirose. W&G manufactures from one-off pieces to large series, with a focus on small and medium series between 100 and 1,000 pieces, supported by quotation and sample creation as well as on-site consulting. The quality management system is certified to DIN EN ISO 9001:2015.
- Site
- Krayenberggemeinde OT Dorndorf
- Processes
- Cable assembly (cable harnesses, flat ribbon cables, data, control, sensor and power cables), Crimp and insulation displacement connections (connectors & contact systems), Potting technology with 2-component potting resins, Injection molding / overmolding of connectors, cable grommets and special shapes, Module assembly (electronic modules), Electrical testing methods / final inspection (complete final inspection, testing methods for, Cable assembly (cable harnesses, flat ribbon cables, data & control cables), Connectors & contact systems
- Materials
- Copper (cables), Aluminium (cables), 2-component potting resin, Copper, Aluminium, Plastic (overmolding), EMC-protected & shielded lines
- Certificates
- DIN EN ISO 9001:2015
- Founded
- 1991
- Industries
- Mechanical and plant engineering, Medical technology, Automotive industry, Energy technology, Communications technology, Environmental technology
- 01
Project intake & requirements analysis
- 02
Quotation and sample creation
- 03
Technical engineering & material procurement
- 04
Cable assembly (cutting, crimping)
- 05
Potting and injection molding
- 06
Module assembly
- 07
Final inspection & delivery
Materials & Processes
Copper
Conductor material for cables, sensor, control and power lines.
Aluminium
Conductor material for cable systems, also in crimp and insulation displacement connections.
2-component potting resin
Potting material for insulated and resistant components in measurement, control and regulation technology.
Plastic (overmolding)
Material for overmolding of connectors, cable grommets and special shapes by injection molding.
EMC-protected & shielded lines
Lines for interference-free data transmission under extreme environmental conditions.
Locations
Krayenberggemeinde OT Dorndorf
DEHeadquarters and production
- Lot size
- 100–1,000 pieces (small and medium series)
- Materials
- Copper, aluminium, 2-component potting resin, plastic
- Crimping technology
- Cutting and stripping systems
- Potting systems (2-component technology)
- Injection molding machines for overmolding
Products & Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Cable assembly (cable harnesses, flat ribbon cables, data, control, sensor and power cables)Joining | – | – | – | 100–1,000 pieces (small and medium | Copper cables, Aluminium cables, Special cables, EMC-protected and shielded lines |
| Crimp and insulation displacement connections (connectors & contact systems)Joining | – | – | – | – | Copper, Aluminium |
| Potting technology with 2-component potting resinsPlastics | – | – | – | – | 2-component potting resin |
| Injection molding / overmolding of connectors, cable grommets and special shapesPlastics | – | – | – | – | – |
| Module assembly (electronic modules)Assembly | – | – | – | – | – |
| Electrical testing methods / final inspection (complete final inspection, testing methods forTesting | – | – | – | – | – |
4 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Crimping technology (crimping systems/machines) | – | – | – | – | Dorndorf, Thuringia |
| Cutting technology (cutting/stripping systems for cables) | – | – | – | – | Dorndorf, Thuringia |
| Potting systems (2-component potting technology) | – | – | – | – | Dorndorf, Thuringia |
| Injection molding machines (overmolding of connectors, cable grommets, special shapes) | – | – | – | – | Dorndorf, Thuringia |
Additional services
Quality & Certification
W&G manufactures according to DIN EN ISO 9001:2015 (TÜV Hessen/ProfiCert) with complete final inspection. Modern testing methods ensure mechanical and electrical safety as well as reliable connections.
| Evidence | Dorndorf |
|---|---|
| DIN EN ISO 9001:2015 |
History
- 1991
Start of deliveries of connection technology "Made in Thuringia".