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W+S Solutions – Fertigung

Silicone grips, surgical instruments and custom silicone parts for medical technology.

W+S Solutions Logo

W+S Solutions GmbH

Tuttlingen-Nendingen · DENew on Amplifa

2003Founded
approx. 40Employees
up to 50 NmTorque limiters
Prototype to large seriesLot sizes silicone parts

About W+S Solutions

W+S Solutions GmbH is a family-owned manufacturer of silicone grips and accessories for surgical instruments based in Tuttlingen-Nendingen. From a design office founded in 2003 by Ulrich Wernz and Stephan Siebold, the company evolved and fully focused on medical technology in 2005. The portfolio includes silicone grips in several product lines, patented torque limiters up to 50 Nm, coupling systems, ratchets, hammers, the biocompatible silicone hand, and Trial Rods made of silicone with a core of stainless steel or nitinol. In addition, the company manufactures surgical instruments on a contract basis and pure silicone products to customer specifications – from prototypes to large-scale series, in various colors. Production takes place in a modern production building in the Nendingen industrial area; from there, the products go out into the whole world. The quality management system is certified to DIN EN ISO 13485, and the company is FDA-registered.

Site
Tuttlingen-Nendingen
Processes
Production of silicone grips and silicone parts (including individual silicone products to, Contract manufacturing of surgical instruments (contract production), Design/product development (design office, customized solutions, in-house development of, Manufacture of torque limiters (standard, single-use, integrated, torsion, up to 50 Nm), Manufacture of coupling systems (AO, large AO, 1/4", Hudson, dental, ZIH, WA, drill chuck, bit, Manufacture of ratchets (ratchet, ring ratchet, T30 ratchet, RS ratchet, integrated ratchet), Manufacture of hammers with striking surfaces made of metal or plastic, Manufacture of Trial Rods (silicone with a core of stainless steel or nitinol)
Materials
Silicone, Stainless steel, Nitinol, Plastic, Metal (striking surfaces)
Certificates
DIN EN ISO 13485:2016, ISO 13485
Founded
2003
Employees
approx. 40
Industries
Medical technology, Surgical instruments, Spine surgery, Dentistry, Dentistry (dental coupling)
  1. 01

    Design/product development

  2. 02

    Silicone manufacturing of grips and parts

  3. 03

    Manufacture of accessories (couplings, ratchets, torque limiters)

  4. 04

    Assembly of surgical instruments on a contract basis

Materials & Processes

Si

Silicone

Main material for grips, silicone hand, Trial Rods and custom silicone parts in many colors.

1.4…

Stainless steel

Core material for Trial Rods and metallic components of surgical instruments.

NiTi

Nitinol

Shape-memory alloy for Trial Rods cores, which return to their original shape during sterilization.

KU

Plastic

Striking surfaces of hammers and components of torque limiters.

Locations

Standort Tuttlingen-Nendingen

Tuttlingen-Nendingen

DE

Production and administration

Lot size
Prototypes to large volumes
Materials
Silicone, stainless steel, nitinol, plastic

Components & Products

Silicone grip
Silicone gripSilicone manufacturing · Medical technology
Torque limiter
Torque limiterInstrument assembly · Surgical instruments
Coupling system
Coupling systemInstrument assembly · Surgical instruments
Ratchet
RatchetInstrument assembly · Surgical instruments
Hammer
HammerInstrument assembly · Surgical instruments
Silicone hand
Silicone handSilicone manufacturing · Spine surgery
Trial Rods
Trial RodsSilicone with stainless steel/nitinol core · Spine surgery
Custom silicone parts
Custom silicone partsSilicone manufacturing · Medical technology

Inside the production

Production in Tuttlingen-Nendingen
Production in Tuttlingen-Nendingen
Manufacturing
Manufacturing
Production building
Production building
Assembly
Assembly
Company premises
Company premises
First silicone grip
First silicone grip

Industries

Medical technologySurgical instrumentsSpine surgeryDentistryDentistry (dental coupling)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Production of silicone grips and silicone parts (including individual silicone products toPlastics–––Prototypes/individual pieces – large volumesSilicone
Contract manufacturing of surgical instruments (contract production)Assembly––––Silicone, Stainless steel, Nitinol, Plastic
Design/product development (design office, customized solutions, in-house development ofEngineering–––––
Manufacture of torque limiters (standard, single-use, integrated, torsion, up to 50 Nm)Assembly––––Metal, Plastic
Manufacture of coupling systems (AO, large AO, 1/4", Hudson, dental, ZIH, WA, drill chuck, bitAssembly––––Metal
Manufacture of ratchets (ratchet, ring ratchet, T30 ratchet, RS ratchet, integrated ratchet)Assembly––––Metal
Manufacture of hammers with striking surfaces made of metal or plasticAssembly––––Metal, Plastic, Silicone
Manufacture of Trial Rods (silicone with a core of stainless steel or nitinol)Plastics––––Silicone, Stainless steel, Nitinol

Additional services

Design/development (prototype development)Contract manufacturing of surgical instrumentsProduction of custom silicone parts in large volumesCustom bits (bit holders)

Quality

The quality management system is certified to DIN EN ISO 13485:2016 (mdc, registration no. D1516000001), and the company is FDA-registered.

EvidenceTuttlingen-Nendingen
ISO 13485

History

  1. 2003

    Foundation of a design office by Ulrich Wernz and Stephan Siebold in an old farmhouse in Tuttlingen

  2. 2005

    Complete realignment toward medical technology (silicone grips and accessories)

  3. Move to a modern production building in the Nendingen district of Tuttlingen in the industrial area

  4. Jonathan Wernz was integrated into the management (family-owned)

  5. Awarded as "volunteer-friendly employer in civil protection" by State Interior Minister Thomas Strobl (presentation in Rottenburg am Neckar)

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