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Machines for tube processing: forming, bending, laser processing, deburring, swaging and roll bending

WA

Wafios Tube Automation GmbH

ReutlingenNew on Amplifa

1893Forerunner company founded (Pfullingen)
1914Wafios founded
2000Entry into tube processing
2003Acquisition of Pulzer tube bending program (Trumpf)

About Wafios Tube Automation

Wafios Tube Automation GmbH, headquartered in Reutlingen, is part of the Wafios Group and specializes in machines and automation for the tube processing industry. The product range includes tube forming machines of the RU series (RU12-Compact, RU60), CNC tube bending machines of the RB series, robotic bending systems of the Twister series, the RL150 laser cell, the RE20 CNC deburring machine, the RW20 swaging machine and the RRB42 roll bending machine. The portfolio is complemented by handling and feed systems for automated lines as well as services such as original spare parts, inspection contracts, process development, training and relocation. The subsidiary of Wafios AG (founded 1914, forerunner 1893) serves customers worldwide from tube processing, wire processing and related industries.

Site
Reutlingen
Processes
Tube forming machines, Tube bending (CNC), Robotic bending, Laser cell (tube processing), CNC deburring, Swaging, Roll bending, Flaring
Materials
Tube forming machines (RU12-Compact, RU60), Tube bending machines (RB series), Robotic bending system (Twister series), Laser cell RL150, CNC deburring machine RE20, Swaging machine RW20, Roll bending machine RRB42
Founded
1893 (fore
Industries
Tube processing industry, Wire processing industry, Cold massive forming
  1. 01

    Engineering & design

  2. 02

    Manufacturing & assembly of machines

  3. 03

    Automation (handling & feed systems)

  4. 04

    Process development

  5. 05

    Service, spare parts & training

Machines & Processes

RU

Tube forming machines (RU12-Compact, RU60)

Tube forming machines for forming and machining tubes in series production.

RB

Tube bending machines (RB series)

CNC tube bending machines for precise bending processes on tube parts.

Twister

Robotic bending system (Twister series)

Robot-based bending systems for flexible automated tube processing.

RL150

Laser cell RL150

Laser cell for laser processing of tubes.

RE20

CNC deburring machine RE20

CNC-controlled deburring of tube parts after machining processes.

RW20

Swaging machine RW20

Swaging machine for forming tubes.

RRB42

Roll bending machine RRB42

Roll bending machine including flaring technology (flaring head 2.0).

Locations

Reutlingen

DE

Headquarters, development and manufacturing

  • RU12-Compact
  • RU60
  • Twister series
  • RB series
  • RL150
  • RE20
  • RW20
  • RRB42

Industries

Tube processing industryWire processing industryCold massive forming

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Tube forming machinesForming–––––
Tube bending (CNC)Forming–––––
Robotic bendingForming–––––
Laser cell (tube processing)Machining–––––
CNC deburringMachining–––––
SwagingForming–––––
Roll bendingForming–––––
FlaringForming–––––

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Tube forming machineWAFIOS RU12-Compact––––
Tube forming machineWAFIOS RU60––––
Robotic bending systemWAFIOS Twister series––––
Tube bending machineWAFIOS RB series––––
Laser cellWAFIOS RL150––––
CNC deburring machineWAFIOS RE20––––
Swaging machineWAFIOS RW20––––
Roll bending machineWAFIOS RRB42––––

Additional services

Original spare partsInspection contractsProcess developmentExtended warrantyTrainingRelocationAutomation (handling & feed systems)

History

  1. 1893

    Forerunner company of Ernst Wagner founded in Pfullingen

  2. 1909

    Acquisition of the present headquarters in Reutlingen

  3. 1910

    Hans Ficker joins; company renamed „Wagner & Ficker Maschinenfabrik“

  4. 1912

    First spring coiling machine for Europe

  5. 1914

    Founding of Wafios (Wagner, Ficker, O. Schmid)

  6. 1966

    Acquisition of the textile factory Werk Marktredwitz

  7. 1967

    1,500 employees in five plants

  8. 1988

    Acquisition of Meyer, Roth & Pastor (MRP), chain machines

  9. 1998

    Acquisition of Witels-Albert (wire straightening)

  10. 2000

    Entry into machine building for tube processing

  11. 2003

    Acquisition of the Pulzer tube bending program from Trumpf

  12. 2012

    Company foundations in China and Mexico (2012–2016)

  13. 2020

    Establishment of the connectavo brand (maintenance software)

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