Special machine engineering, automation and toolmaking for the friction industry, in particular brake pad manufacturing.
Waldraff Technologies GmbH & Co. KG
Leverkusen · EschweilerNew on Amplifa
About Waldraff Technologies
Waldraff Technologies is a special machine and tool manufacturer specializing in the friction industry, with locations in Leverkusen and Eschweiler. The company manufactures custom machines and automation solutions, including coating machines in roller and spray coating technology, tumble belt and through-feed shot blasting systems (Tumble and Airblast), infrared and contact scorching systems as well as robotics and handling systems. In addition, the company offers turnkey factory solutions for brake pad manufacturing – from planning and design through to production, all from a single source. In toolmaking, press tools are manufactured using 2D and 3D design, among other things for passenger car and truck brake pads: highly precise and wear-resistant on a modern machine park, including demagnetization as well as assembly and installation of heating elements. Deliveries are made worldwide from two locations; international contacts serve the markets of Italy, the United Kingdom and Romania.
- Site
- Leverkusen
- Processes
- Machine engineering (custom machines and automation solutions), Automation of manufacturing processes, Coating machines (roller and spray coating technology), Shot blasting system engineering (Tumble and Airblast shot blasting systems), Tumble belt shot blasting systems (batch shot blasting with automatic loading and unloading), Through-feed shot blasting systems (Airblast shot blasting of individual parts in one-piece flow), Infrared scorching (foaming/pre-scorching), Contact scorching
- Materials
- Roller coating technology, Spray coating technology, Tumble belt shot blasting, Through-feed shot blasting (Airblast), Infrared scorching, Contact scorching, Robotics, Handling systems
- Industries
- Friction industry (brake pads), Automotive (passenger car/truck brake pads), Friction industry (brake pads, Friction Industry)
- 01
Design (2D & 3D)
- 02
Machine and plant engineering
- 03
Tool production
- 04
Assembly incl. demagnetization and heating element installation
- 05
Automation (robotics, handling systems)
- 06
Turnkey commissioning
Machines and Processes
Roller coating technology
Coating machines with roller technology for coating friction material.
Spray coating technology
Coating machines with spray technology for coating friction material.
Tumble belt shot blasting
Batch shot blasting with automatic loading and unloading of components.
Through-feed shot blasting (Airblast)
Shot blasting of individual parts in one-piece flow.
Infrared scorching
Heat treatment for pre-scorching brake pads using infrared.
Contact scorching
Contact-based scorching for friction lining manufacturing.
Robotics
Robot systems for automating manufacturing processes.
Handling systems
Systems for automated transport and handling of components.
Locations
Leverkusen
DELocation
Eschweiler
DELocation
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Machine engineering (custom machines and automation solutions)Assembly | – | – | – | – | – |
| Automation of manufacturing processesAssembly | – | – | – | – | – |
| Coating machines (roller and spray coating technology)Surface | – | – | – | – | – |
| Shot blasting system engineering (Tumble and Airblast shot blasting systems)Surface | – | – | – | – | – |
| Tumble belt shot blasting systems (batch shot blasting with automatic loading and unloading)Surface | – | – | – | – | – |
| Through-feed shot blasting systems (Airblast shot blasting of individual parts in one-piece flow)Surface | – | – | – | – | – |
| Infrared scorching (foaming/pre-scorching)Heat treatment | – | – | – | – | – |
| Contact scorchingHeat treatment | – | – | – | – | – |
| Turnkey factory solutions for the friction industry (Friction Industry)Engineering | – | – | – | – | – |
| Tool design (2D & 3D design of press tools, among others for passenger car and truck brake pads)Engineering | – | – | – | – | – |
| Tool production (highly precise and wear-resistant tools on state-of-the-art machinery)Machining | – | – | – | – | – |
| Tool assembly (demagnetization, assembly & installation of heating elements)Assembly | – | – | – | – | – |
| Handling systemsAssembly | – | – | – | – | – |
| Robotics (robotics/automation solutions)Assembly | – | – | – | – | – |
8 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Roller coating machine | Waldraff Technologies | – | – | – | – |
| Spray coating machine | Waldraff Technologies | – | – | – | – |
| Tumble belt shot blasting machine | Waldraff Technologies | – | – | – | – |
| Through-feed shot blasting machine (Airblast) | Waldraff Technologies | – | – | – | – |
| Infrared scorching system | Waldraff Technologies | – | – | – | – |
| Contact scorching system | Waldraff Technologies | – | – | – | – |
| Robotics/robot systems | – | – | – | – | – |
| Handling systems | – | – | – | – | – |
Additional services