Development and manufacture of custom industrial electronics and building automation – from concept to volume production.
Wallner Automation GmbH
Taufkirchen an der Pram · Eugendorf near SalzburgNew on Amplifa
About Wallner Automation
Founded in 2008, Wallner Automation is a custom electronics company with locations in Taufkirchen an der Pram (Upper Austria) and Eugendorf near Salzburg. Its core competence is custom electronics development (hardware and software) including production – from specification through PCB design (eCAD with Altium and Mentor Pads), microcontroller and FPGA programming, embedded Linux and touch systems to volume manufacturing of OEM products. Electronics manufacturing takes place within Europe; batch sizes from 100 to over 20,000 units are possible. A key focus is functional safety according to EN 61508 (SIL3) and EN 13849 (Cat 4, PL e); projects have been realized with TÜV Süd, TÜV Rheinland, TÜV Austria and UL. The in-house EMC test laboratory performs immunity tests (burst, surge, ESD) as well as climatic tests to prepare for CE and UL certifications. Customers come from industrial electronics, building automation, functional safety, renewable energies, aerospace, automotive, smart home and agricultural technology.
- Site
- Taufkirchen an der Pram
- Processes
- Electronics development hardware and software (analog/digital), PCB design (eCAD) with Altium and Mentor Pads, Microcontroller and FPGA programming (embedded software), Electronics prototype manufacturing, Electronics volume production (OEM, within Europe), Functional safety development according to EN61508 (SIL3) and EN13849 (KAT4, PLe), EMC measurements and immunity tests (burst, surge, ESD) in the in-house EMC laboratory, Prototype testing: type testing, FMEA, fault insertion test (FIT), vibration and climate tests
- Materials
- Analog and digital hardware development, PCB design with Altium and Mentor Pads, Microcontroller and FPGA programming, Functional safety (SIL3), EMC measurements and immunity tests
- Certificates
- In-house EMC test laboratory (burst, surge, ESD), Climatic testing, Prototype testing (type testing, FMEA, FIT, environmental tests), CE and UL certification preparation
- Founded
- 2008
- Industries
- Industrial electronics, Building automation, Functional safety, Renewable energies, Aerospace, Automotive
- 01
Specification
- 02
Hardware and software development
- 03
PCB design (eCAD)
- 04
Prototype manufacturing
- 05
Prototype testing (type testing, FMEA, FIT, environmental tests)
- 06
EMC testing
- 07
Volume production
- 08
After-sales service and maintenance
Services and Processes
Analog and digital hardware development
Development of custom electronics from circuit design to finished device.
PCB design with Altium and Mentor Pads
E-CAD development as a service and an integral part of OEM projects.
Microcontroller and FPGA programming
Embedded software including embedded Linux for control and safety applications.
Functional safety (SIL3)
Development and manufacture of safety solutions according to EN 61508 (SIL3) and EN 13849 (Cat 4, PL e).
EMC measurements and immunity tests
Development-accompanying tests (burst, surge, ESD) in the in-house EMC laboratory.
Locations
Taufkirchen an der Pram
ATHeadquarters / development and production
- Lot size
- 100 to over 20,000 units
- Materials
- Industrial electronics, functional safety
- In-house EMC test laboratory (burst, surge, ESD)
- Climatic testing
Eugendorf near Salzburg
ATLocation
Products and Solutions
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Electronics development hardware and software (analog/digital)Engineering | – | – | – | – | – |
| PCB design (eCAD) with Altium and Mentor PadsEngineering | – | – | – | – | – |
| Microcontroller and FPGA programming (embedded software)Engineering | – | – | – | – | – |
| Electronics prototype manufacturingAssembly | – | – | – | – | – |
| Electronics volume production (OEM, within Europe)Assembly | – | – | – | 100 to over 20,000 units | – |
| Functional safety development according to EN61508 (SIL3) and EN13849 (KAT4, PLe)Engineering | – | – | – | – | – |
| EMC measurements and immunity tests (burst, surge, ESD) in the in-house EMC laboratoryTesting | – | – | – | – | – |
| Prototype testing: type testing, FMEA, fault insertion test (FIT), vibration and climate testsTesting | – | – | – | – | – |
| CE and UL certification preparationTesting | – | – | – | – | – |
| Display and touch solutions, IO systems, embedded LinuxEngineering | – | – | – | – | – |
1 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| In-house EMC test laboratory | – | – | – | – | Taufkirchen an der Pram / Eugendorf |
Additional services
Quality and Testing
In the in-house EMC test laboratory, immunity tests (burst, surge, ESD) and climatic tests are performed. Prototype testing includes type testing, FMEA, fault insertion test (FIT) as well as vibration and climate tests; projects have been realized with TÜV Süd, TÜV Rheinland, TÜV Austria and UL.
| Evidence | Taufkirchen an der Pram | Eugendorf near Salzburg |
|---|---|---|
| In-house EMC test laboratory (burst, surge, ESD) | ||
| Climatic testing | ||
| Prototype testing (type testing, FMEA, FIT, environmental tests) | ||
| CE and UL certification preparation |
History
- 2008
Foundation of Wallner Automation; development into a continuously growing company for custom electronics.