Injection-molded parts, injection molds and special-purpose machinery for automotive, medical technology and industry – from single part to finished assembly.
WAREMA Kunststofftechnik und Maschinenbau GmbH
Marktheidenfeld (DE) · Gyál (HU) · Nagykanizsa (HU)New on Amplifa
The Plastics Partner – Plastics & Engineering in the WAREMA Group
WAREMA Kunststofftechnik und Maschinenbau GmbH is part of WAREMA Renkhoff SE and represents the Plastics & Engineering division within the group. The company manufactures technical plastic injection-molded parts – from single part to finished assembly – for the automotive, medical technology, pharmaceutical/diagnostics and industrial sectors. Its value chain includes single- and multi-component injection molding, cleanroom production to ISO 14644-1 Class 7 (GMP Class C), surface technology such as chrome-effect painting, chrome plating, UV coating and emblem printing, as well as assembly and blister packaging. In addition, the company designs and builds its own injection molds in its toolmaking department (5-axis CNC, metal 3D printing, Cadmould simulation) and develops special-purpose machinery and automation solutions. Injection molding is performed on machines up to 4000 kN in Marktheidenfeld and up to 15,000 kN in Hungary. Production sites are Marktheidenfeld (Dillberg 33) as well as Gyál and Nagykanizsa in Hungary.
- Site
- Marktheidenfeld
- Processes
- Plastic injection molding (technical parts), Injection molding on machines up to 4000 kN, Injection molding on machines up to 15,000 kN (large-volume components), Single- and multi-component injection molding (2K parts), Insert technology (insert parts), Cleanroom injection molding (ISO 14644 Class 7 / GMP class C) for medical technology and, Manufacture of injection molds (single- and multi-component molds, high-gloss molds, index plates,, 5-axis CNC machining in toolmaking with a consistent data system (CAM milling-EDM-measuring)
- Materials
- Plastic granulate (thermoplastics), Medical grade plastics, Recyclates / regrind (plastic granulate), Metal (tool steel for injection molds), Plastic injection molding (thermoplastics), Single- and multi-component injection molding, Recyclates / regrind, Tool steel (metal)
- Certificates
- ISO 9001:2015, IATF 16949, ISO 14001:2015, ISO 50001:2018, ISO 13485:2016, ISO 9001 (Hungary), IATF 16949 (Hungary), Cleanroom certification, ISO 9001, ISO 13485, ISO 14001, ISO 50001, ISO 14644-1 Class 7 / GMP Class C
- Founded
- 1955
- Industries
- Automotive, Medical technology, Pharmaceutical/Diagnostics, Industry
- 01
Consulting and feasibility assessment
- 02
Development and product optimization
- 03
Toolmaking (design, simulation, 5-axis CNC, 3D printing)
- 04
Injection molding production (1K/2K, insert, cleanroom)
- 05
Surface technology (painting, chrome plating, printing, laser marking)
- 06
Assembly and build-up
- 07
Testing and measurement
- 08
Packaging and contract sterilization
- 09
Warehousing and logistics (just in time)
Materials and Processes
Plastic injection molding (thermoplastics)
Core process for technical parts in single- and multi-component versions up to 15,000 kN clamping force.
Single- and multi-component injection molding
Two-component parts and insert technology for functional automotive and industrial components.
Medical grade plastics
Certified thermoplastics for injection molding of medical and pharmaceutical components in the cleanroom.
Recyclates / regrind
Use of recyclates or regrind in pellet form, coordinated with the customer, to conserve resources.
Tool steel (metal)
Material for in-house manufacture of injection molds, machined on 5-axis CNC machining centers and in metal 3D printing.
Chrome-effect paint / UV coating / chrome plating
Surface finishing of plastic parts, including as a chrome-free alternative with reduced heavy-metal use.
Ethylene oxide sterilization
Contract sterilization services with parametric batch release for medical devices.
Sites
Marktheidenfeld
DEHeadquarters: production (automotive, medical technology, industry), cleanroom, toolmaking, mechanical engineering
- Materials
- Thermoplastics, medical grade plastics
- Injection molding machines up to 4000 kN
- 5-axis CNC machining centers (toolmaking)
- Zeiss measuring machine, GOM scanning
- Emblem printing system (3-axis system)
- Painting systems with thermal afterburner
- 6-axis robots in the cleanroom
- Metal 3D printing (toolmaking)
Gyál
HUProduction of injection-molded parts for automotive and industry, since mid-2011
- Materials
- Thermoplastics
- Injection molding machines up to 15,000 kN
- Toolmaking for modifications and maintenance
Nagykanizsa
HUProduction of large components for industrial customers, since 2020
- Materials
- Thermoplastics
- Injection molding machines up to 15,000 kN
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Plastic injection molding (technical parts)Plastics | – | – | – | – | Thermoplastics |
| Injection molding on machines up to 4000 kNPlastics | – | – | – | – | – |
| Injection molding on machines up to 15,000 kN (large-volume components)Plastics | – | – | – | – | – |
| Single- and multi-component injection molding (2K parts)Plastics | – | – | – | – | – |
| Insert technology (insert parts)Plastics | – | – | – | – | – |
| Cleanroom injection molding (ISO 14644 Class 7 / GMP class C) for medical technology andPlastics | – | – | – | – | medical grade plastics |
| Manufacture of injection molds (single- and multi-component molds, high-gloss molds, index plates,Engineering | – | – | – | – | Metal (tool steel) |
| 5-axis CNC machining in toolmaking with a consistent data system (CAM milling-EDM-measuring)Machining | – | – | – | – | Metal (tool steel) |
| Additive manufacturing: metal 3D printing (toolmaking)Additive | – | – | – | – | Metal |
| Material flow simulations and warpage analyses (Cadmould) as well as feasibility analysesEngineering | – | – | – | – | – |
| Chrome-effect paintingSurface | – | – | – | – | Plastic |
| Chrome plating (genuine chrome surfaces)Surface | – | – | – | – | Plastic |
| UV coatingSurface | – | – | – | – | Plastic |
| High-gloss black surfacesSurface | – | – | – | – | Plastic |
| Laser marking / 3-D laser marking (also UDI-compliant, in the cleanroom)Surface | – | – | – | – | Plastic |
| Printing / emblem printing in a 3-axis system (up to four paint colors)Surface | – | – | – | – | Plastic |
| Assembly / build-up of components and assemblies (also in the cleanroom, handcrafted up toAssembly | – | – | – | – | Plastic |
| Packaging of medical devices in rigid and soft blisters, sealing with Tyvek or medical-gradeAssembly | – | – | – | – | – |
| Contract sterilization services (ethylene oxide sterilization) with parametric batch releaseSurface | – | – | – | – | – |
| Special-purpose machinery construction and automation solutions (frame presses, handling systems,Engineering | – | – | – | – | – |
| Hot staking of plastic parts (positive and non-positive connection)Joining | – | – | – | – | Plastic |
| Thermal deburring of plastic parts (gate removal)Plastics | – | – | – | – | Plastic |
| CO2 cleaning of plastic parts (pre-cleaning for surface finishing)Surface | – | – | – | – | Plastic |
| Jig and fixture construction, control cabinet construction, retrofit, maintenance and servicingEngineering | – | – | – | – | – |
| Parts manufacturing (contract work) in the mechanical and electrical workshopMachining | – | – | – | – | – |
| Measurement and testing methods (measuring room, Zeiss measuring machine, GOM scanning, testTesting | – | – | – | – | – |
| Manufacture of large plastic parts (large parts)Plastics | – | – | – | – | Plastic |
8 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Injection molding machines | – | – | Clamping force up to 4000 kN | – | Marktheidenfeld, Germany |
| Injection molding machines | – | – | Clamping force up to 15,000 kN | – | Gyál and Nagykanizsa, Hungary |
| 5-axis CNC machining centers | – | – | – | – | Toolmaking |
| Measuring machine | Zeiss | – | – | – | – |
| Emblem printing system (3-axis system) | – | – | – | – | Marktheidenfeld |
| Painting system with thermal afterburner (exhaust air purification) | – | 2 | – | – | Marktheidenfeld |
| CAD/CAM and simulation systems (Cadmould, Creo, CAM milling-EDM-measuring with chip detection) | – | – | – | – | – |
| 6-axis robots for part handling in the cleanroom | – | – | – | – | Cleanroom |
Additional services
Quality and Certifications
A measuring room with a Zeiss measuring machine and GOM scanning accompanies products from the prototype stage through all development phases to series production; test results are documented in detailed test reports. The quality management system is certified to ISO 9001, IATF 16949, ISO 13485, ISO 14001 and ISO 50001; the cleanroom complies with ISO 14644-1 Class 7 and GMP Class C.
| Evidence | Marktheidenfeld | Gyál | Nagykanizsa |
|---|---|---|---|
| ISO 9001 | |||
| IATF 16949 | |||
| ISO 13485 | |||
| ISO 14001 | |||
| ISO 50001 | |||
| ISO 14644-1 Class 7 / GMP Class C |
Company History
- 1955
Foundation of the WAREMA Group by Hans-Wilhelm Renkhoff, Karl-Friedrich Wagner and Hans-Wilhelm Bach in Marktheidenfeld
- 2011
WAREMA Plastic Technology Hungary Kft. in Gyál has been part of the company since mid-2011
- 2020
Establishment of the additional production site Nagykanizsa (Hungary) for large components for industrial customers