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Weber – Fertigung

Industrial piping construction, plant engineering and industrial services for the process industries from a single source

Weber Logo

Weber Unternehmensgruppe GmbH & Co. KG

Pulheim · Merseburg · Stammham · Bobenheim-Roxheim · Ludwigshafen · Marl · Berlin · Offenbach/Queich · Schwedt/Oder · Burghausen · Gendorf · Bitterfeld-Wolfen · Antwerpen · MariborNew on Amplifa

1922Founded
2,350Employees
approx. EUR 420 millionRevenue 2025
800,000 weld seams / >800,000 m of pipeAnnual capacity
1,500 tPipes and semi-finished products p. a. (prefabrication)

Performance and Partnership – Quality Welds Us Together

The Weber Corporate Group is a family business founded in 1922, now in its fourth generation, with around 2,350 employees and revenue of approximately EUR 420 million (2025). Its core competence is industrial piping construction and plant engineering for the process industries, complemented by engineering, EnergyService, nuclear technology including nuclear decommissioning, scaffolding and industrial coating. In mechanical pipe prefabrication workshops in Pulheim, Merseburg, Ludwigshafen and Marl, more than 200,000 working hours are performed annually and 1,500 tonnes of pipes and semi-finished products are processed; the welders produce around 800,000 weld seams and install more than 800,000 m of pipe per year. Fabrication and installation are carried out in steel and stainless steel in all nominal sizes as well as in plastics such as PE, PP, PVC, PVDF and GRP composites, including for GMP/FDA-compliant piping using TIG orbital welding. Customers include companies from the chemical, petrochemical, refinery, power plant, pharmaceutical and food industries such as BASF, Bayer, Covestro, Dow, Evonik and Linde. The headquarters are located in Pulheim near Cologne; further sites are in Germany, Belgium and Slovenia.

Site
Pulheim
Processes
Industrial piping construction (piping installation, pipe prefabrication), Mechanised pipe prefabrication, Heavy and fine installation (vessels, columns, machines), Valve service (repair, decontamination, acceptance testing), Plastics processing (thermoplastics, duoplasts, composites), GMP/FDA piping, TIG orbital welding, Component and special parts manufacturing (individual components in small batch sizes), Dust extraction technology and filter service
Materials
Steel, Stainless steel, Tool steel, PE (polyethylene), PP (polypropylene), PVC, PVDF, PFA
Certificates
EcoVadis Silver (79 points, 92nd percentile), EcoVadis Silver (79 points)
Founded
1922
Employees
2,350
Industries
Chemical/petrochemical, Refineries, Power plants, Pharmaceuticals, Food, Metals industry
  1. 01

    Engineering and 3D plant planning

  2. 02

    Mechanised pipe prefabrication (steel, stainless steel, plastics)

  3. 03

    Welding incl. TIG orbital welding

  4. 04

    Pressure testing and quality documentation

  5. 05

    Industrial coating / phosphating

  6. 06

    Piping, heavy and fine installation

  7. 07

    Turnaround and maintenance services

  8. 08

    Plant support and servicing

Materials and Processes

St

Steel

Basis for piping, special steel construction, flue gas ducts and nuclear technology components.

V2A

Stainless steel

Piping installation in all nominal sizes, among other things for water, wastewater and environmental technology.

PE

PE (polyethylene)

Thermoplastic piping construction incl. PE/GRP composite constructions.

PP

PP (polypropylene)

Processing with approvals in accordance with AD-2000, DGRL and DVS 2212.

PVC

PVC

Thermoplastic for plant piping in the chemical process industries.

PVDF

PVDF

Chemical-resistant thermoplastic for demanding applications, also as PVDF/GRP.

PFA

PFA

Highly resistant plastic for PFA/GRP composite piping.

GFK

Glass-fibre-reinforced polyester resins

Duoplasts for corrosion-resistant piping and plant components.

VE

Vinyl ester resins

Glass-fibre-reinforced duoplasts for chemically stressed plant systems.

EP

Epoxy resins

Glass-fibre-reinforced resins for composite material applications.

Areas of Service

Piping installation
Piping installationPiping construction · Chemical/petrochemical
Heavy and fine installation
Heavy and fine installationInstallation · Plant engineering
Valve service
Valve serviceRepair and maintenance · Power plants
Boiler overhaul
Boiler overhaulService · Power supply
Heat exchanger construction
Heat exchanger constructionNew construction/repair · Power plants
Special welding constructions
Special welding constructionsWelding · Power plants
Internally insulated flue gas ducts
Internally insulated flue gas ductsSpecial steel construction · Power supply
Plant engineering for water and environmental technology
Plant engineering for water and environmental technologyPiping construction · Waste management
Shutdown planning (turnaround)
Shutdown planning (turnaround)Service · Refineries

Inside the production

Mechanised pipe prefabrication
Mechanised pipe prefabrication
Piping installation
Piping installation
Heavy and fine installation
Heavy and fine installation
Valve service
Valve service
Shutdown planning and execution
Shutdown planning and execution
Boiler overhaul
Boiler overhaul
Heat exchanger construction
Heat exchanger construction
Mechanical engineering
Mechanical engineering
Plant engineering for water and environmental technology
Plant engineering for water and environmental technology
Conveying technology
Conveying technology
Special steel construction / flue gas ducts
Special steel construction / flue gas ducts
Skid systems power plant technology
Skid systems power plant technology
Special welding constructions
Special welding constructions

Industries

Chemical/petrochemicalRefineriesPower plantsPharmaceuticalsFoodMetals industryOil and gasEnergy supply/waste managementPaper industryAutomotivePlant engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Industrial piping construction (piping installation, pipe prefabrication)Assembly––––Steel, Stainless steel
Mechanised pipe prefabricationAssembly––––Steel, Stainless steel
Heavy and fine installation (vessels, columns, machines)Assembly–––––
Valve service (repair, decontamination, acceptance testing)Assembly–––––
Plastics processing (thermoplastics, duoplasts, composites)Plastics––––PE, PP, PVC, PVDF, Glass-fibre-reinforced polyester resins, Vinyl ester resins, Epoxy resins, PP/GRP, PE/GRP, PVC/GRP, PVDF/GRP, PFA/GRP
GMP/FDA piping, TIG orbital weldingJoining–––––
Component and special parts manufacturing (individual components in small batch sizes)Assembly–––––
Dust extraction technology and filter serviceAssembly–––––
Boiler overhaul (header fabrication, replacement of heat exchanger bundles, membrane walls)Assembly–––––
Heat exchanger construction (repair, retubing, new construction)Assembly–––––
Special steel constructionMachining––––Steel
Manufacture of internally insulated flue gas ductsAssembly–––––
Manufacture of skid systems (pipe racks incl. piping, cabling, steel construction, painting)Assembly–––––
Special welding constructions (assessment and repair of welded components)Joining–––––
Pipe bending (CNC bending machine)Forming–––DN8 – DN100Wide range of materials
Phosphating (preservation of components)Surface–7.0 m × 2.0 m × 1.5 m––Metal
Saw cuts of pipes, profiles and solid materials (metal band saw)Machining––––Steel, Stainless steels, Tool steels
Pressure testing with water and gas (pressure decay check)Testing–––––
Repair and overhaul of turbine, pump and fan systemsAssembly–––––
Installation of steel and stainless steel piping in all nominal sizesAssembly––––Steel, Stainless steel
3D plant planning, laser scanning, fabrication isometricsEngineeringAccuracy up to 2 mm––––
Engineering: mechanical engineering, process engineering, electrical/instrumentation/control, plantEngineering–––––
EPC heat projects (turnkey boiler, turbine and heat pump systems)Engineering–––––
3D modelling and plant documentation (E3D, S3D, Revit)Engineering–––––
Nuclear technology: supply and installation of components for nuclear power plants, decommissioningAssembly––––Steel
Industrial coating (corrosion protection)Surface–––––
Scaffolding (industrial, special, suspended, façade and mobile scaffolds)Assembly–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC bending machine (pipe bending machine)––Pipe bending work between DN8 and DN100, bending radius 2.5 x diameter–Berlin
Fully automatic two-column horizontal metal band saw with APR system––––Berlin
Phosphating tank–17.0 m x 2.0 m x 1.5 m–Berlin
Mechanical pipe prefabrication workshop––1,500 tonnes of pipes and semi-finished products/year, over 200,000 hours/year–Pulheim, Merseburg, Ludwigshafen, Marl

Additional services

Industrial piping construction & plant engineeringMechanised pipe prefabricationHeavy and fine installationValve serviceShutdown planning and execution (turnaround)Dust extraction technology/filter servicePlastics processing (PE, PP, PVC, PVDF, GRP composites)GMP/FDA piping (orbital welding)Modular Maintenance System (maintenance)Plant support and servicingEngineering (3D planning, laser scanning, electrical, instrumentation and control, structural/civilEnergyService (boiler overhaul, heat exchanger construction, mechanical engineering, skids, flueNuclear technology incl. nuclear decommissioningScaffolding (industrial, special and engineering scaffolds)Industrial coatingShip piping constructionCNC pipe bending DN8–DN100Pressure testing (water 420 bar, helium 35 bar)Phosphating

Quality and Sustainability

Quality and occupational safety are safeguarded by around 50,000 training hours annually; pressure tests are carried out with water up to 420 bar and helium up to 35 bar, and GMP/FDA-compliant piping is welded with complete documentation. Sustainability performance is certified with EcoVadis Silver (79 points, 92nd percentile).

EvidencePulheim
EcoVadis Silver (79 points)
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