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WEILBURGER – Fertigung

Manufacturer of industrial paints and coating solutions for rail vehicles, ovens, cookware, glass, plastics and defence technology.

WEILBURGER Logo

WEILBURGER Coatings GmbH

Weilburg (DE) · Sotto il Monte (IT) · Tianjin (CN) · Howrah/Kolkata (IN) · Achères (FR) · São Bernardo do Campo (BR) · Istanbul (TR) · Hong Kong (CN) · Shenzhen (CN)New on Amplifa

Over 100 yearsSince founding of owner families
800+Employees (group)
6 production siteson 4 continents
3 sales branchesplus trading partners in over 60 countries
8000 shadesColorMix 4.0, small quantities from 1 kg

About WEILBURGER Coatings

WEILBURGER Coatings GmbH, headquartered in Weilburg, develops and produces industrial paints and coating solutions for a wide range of industries and applications. The +COATINGS division offers product brands such as senorail® (rail vehicles), senotherm® (high-heat-resistant oven paints), GREBLON® (non-stick coatings for housewares and the baking industry), senoglass® (glass coatings), senoptic® (spectacle frames), protaral® (interior coating of aluminium packaging) and rotocoat® (enamel coatings for small parts and zippers). Further fields of application include the furniture and flooring industry, plastic products, defence technology, mechanical and plant engineering, building components and automotive. Substrates coated include aluminium, steel, stainless steel, glass, plastics (ABS, PC, PC/ABS, PS, PA) as well as wood and cork, using systems based on PTFE, PFA, FEP, PEEK, silicone, sol-gel, epoxy and polyurethane. The company supports customers from the choice of substrate material to the application process to technical service, and with ColorMix 4.0 dosing machine technology provides small quantities from 1 kg and custom shades. With more than 800 employees at production sites in Germany, Italy, China, India, France and Brazil as well as sales branches on four continents, the group is globally positioned; the acquisition by KANSAI HELIOS has been completed.

Site
Weilburg
Processes
Non-stick coating for housewares (GREBLON®), Non-stick coating for the baking industry (GREBLON® INS), Silicone resin-based coating (GREBLON® INS Si), PFA-based coating (GREBLON® INS PFA), PTFE-based coating (GREBLON® INS PTFE), PEEK-based coating (GREBLON® INS PEEK), FEP-based coating (GREBLON® INS FEP), Sol-gel coating (GREBLON® INS SolGel)
Materials
Polytetrafluoroethylene (PTFE), Perfluoroalkoxy (PFA), FEP, PEEK, Silicone resin, Sol-gel, Epoxy resin, 2K polyurethane
Certificates
Taber abrasion tests (S42/S33/SIS), Technical centre with roller/trowel coating machines
Employees
more than 800
  1. 01

    Formulation and product development (R&D)

  2. 02

    Color mixing/production of the paint systems

  3. 03

    ColorMix 4.0 dosing machine technology at the customer

  4. 04

    Technical service & application support

  5. 05

    Testing in the testing department and technical centre

  6. 06

    Sales via branches and trading partners

Locations

Standort Weilburg

Weilburg

DE

Headquarters and production

Lot size
Small quantities from 1 kg (ColorMix 4.0)
Materials
Industrial paints, non-stick, oven, glass and defence technology coatings
  • ColorMix 4.0 dosing machine technology
  • Testing department (Taber Abraser S42/S33/SIS)
  • Technical centre with roller and trowel coating machines

Sotto il Monte (Bergamo)

IT

Production (WEILBURGER Coatings ITALIA S.R.L.)

Tianjin

CN

Production (WEILBURGER Coatings (Tianjin) Limited)

Howrah (Kolkata)

IN

Production (WEILBURGER Coatings (India) Pvt Ltd)

Achères

FR

Production/sales (WEILBURGER France)

São Bernardo do Campo

BR

Production (WEILBURGER Brasil Ltda.)

Istanbul (Beylikdüzü)

TR

Sales branch (WEILBURGER Kaplama Ürünleri Ltd.Şti)

Hong Kong

CN

Sales branch (WEILBURGER Asia Limited)

Shenzhen

CN

Sales (Gandola Coatings (Shenzhen) Company Limited)

Product Brands & Applications

senorail® coatings for rail vehicles
senorail® coatings for rail vehiclesSpecialty paint · Rail vehicles
senotherm® oven paints
senotherm® oven paintsHigh temperature · Ovens & heating appliances
GREBLON® non-stick coatings
GREBLON® non-stick coatingsNon-stick · Housewares
GREBLON® INS baking industry
GREBLON® INS baking industryNon-stick · Industrial large-scale bakeries
senoglass® glass coatings
senoglass® glass coatingsGlass · Cosmetics/beverages/tableware
senoptic® spectacle frame coatings
senoptic® spectacle frame coatingsPlastic/metal · Optical industry
protaral® interior coating
protaral® interior coatingEpoxy-phenol · Aluminium packaging
rotocoat® enamel coatings
rotocoat® enamel coatingsEnamel · Small parts and zippers
Furniture and flooring coatings
Furniture and flooring coatingsUV/ESH · Furniture/parquet industry
Plastic coatings
Plastic coatingssenosol® · Electrical appliances/lifestyle
Defence technology coatings
Defence technology coatingsSpecialty paint · Armoured military vehicles
Mechanical and plant engineering paints
Mechanical and plant engineering paints1K/2K · Mechanical engineering
Building components paint systems
Building components paint systemsSENOPUR/SENODUR · Door and gate construction

Inside the production

senotherm® – high-heat-resistant oven paints
senotherm® – high-heat-resistant oven paints
GREBLON® – non-stick coatings
GREBLON® – non-stick coatings
GREBLON® INS – baking industry
GREBLON® INS – baking industry
senoglass® – glass coatings
senoglass® – glass coatings
senoptic® – coatings for spectacle frames
senoptic® – coatings for spectacle frames
protaral® – interior coating for aluminium packaging
protaral® – interior coating for aluminium packaging
rotocoat® – coatings for small parts and zippers
rotocoat® – coatings for small parts and zippers

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Non-stick coating for housewares (GREBLON®)Surface––––Aluminium, Steel, Cookware substrates
Non-stick coating for the baking industry (GREBLON® INS)Surface––––Aluminium, Steel, Stainless steel
Silicone resin-based coating (GREBLON® INS Si)Surface––––Aluminium, Steel, Stainless steel
PFA-based coating (GREBLON® INS PFA)Surface––––Aluminium, Steel, Stainless steel
PTFE-based coating (GREBLON® INS PTFE)Surface––––Aluminium, Steel, Stainless steel
PEEK-based coating (GREBLON® INS PEEK)Surface––––Aluminium, Steel, Stainless steel
FEP-based coating (GREBLON® INS FEP)Surface––––Aluminium, Steel, Stainless steel
Sol-gel coating (GREBLON® INS SolGel)Surface––––Aluminium, Steel, Stainless steel
Glass coating spray coating (senoglass® EPOX)Surface––––Glass
2K PU glass coating (senoglass® ISOX)Surface––––Glass
Water-based glass coating (senoglass® HYDROX)Surface––––Glass
High-heat-resistant oven paints (senotherm®)Surface––––Steel, Aluminium
Coating for rail vehicles (senorail®)Surface–––––
Coating for spectacle frames (senoptic®)Surface––––Plastic, Metal, Composite material
Interior coating for aluminium packaging (protaral®)Surface––––Aluminium
Enamel coating for small parts and zippers (rotocoat®)Surface––––Metal, Plastic, Wood
Acrylic paints for zippers (SENOCRYL®)Surface––––Plastic, Metal
Wood coating / parquet coating (1K/2K, UV-, ESH systems)Surface––––Wood, Cork
Plastic coating (senosol®)PlasticLayer thicknesses approx. 3 – 10 µm–––ABS, PC, PC/ABS, PS, PA
Coating of armoured military vehicles (defence technology)Surface––––Metal, Plastic, PVC
Industrial paints for mechanical and plant engineering (1K/2K paints, primers)Surface––––Metal
Paint systems for door and gate construction (SENOPUR/SENODUR systems)Surface––––Metal
Coatings for automotive interiors (senocar®)Surface––––Plastic

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Dosing machine with ColorMix 4.0 softwareWEILBURGER ColorMix 4.0–Production of small quantities from 1 kg; 8000 shades available–Customer company (paint plant at the customer)
Roller and trowel coating machines (production-scale, technical centre)––––WEILBURGER technical centre
Taber Abraser (testing machine)S42/S33/SIS––––

Additional services

Shade formulation/ColorMix 4.0 dosing machine technology (8000 shades, custom shades within 48 h)Technical service and application supportSupport in choosing substrate material and application processTesting department (e.g. abrasion tests Taber S42/S33/SIS)Technical centre with production-scale roller and trowel coating machinesDevelopment of customer-specific coating solutions (R&D)Worldwide distributor/trading partner network

Reference customers

DaimlerAudiPorscheBMWVAG (platform listing)

Quality & Testing

A dedicated testing department performs standard abrasion tests such as Taber Abraser S42, S33 and SIS; in the technical centre, processability is tested on production-scale roller and trowel coating machines.

EvidenceWeilburg
Taber abrasion tests (S42/S33/SIS)
Technical centre with roller/trowel coating machines

History

  1. Founding of the owner families more than 100 years ago.

  2. Over 40 years of experience in defence technology coatings; market leader in Germany for coating of armoured vehicles.

  3. Completion of the acquisition of WEILBURGER Coatings (industrial paints business of GREBE Holding) by KANSAI HELIOS.

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