Manufacture of custom cable assemblies, module groups and special developments for electrical engineering
Weiß-Kabeltechnik GmbH
Industriestraße 8, 26409 WittmundNew on Amplifa
About Weiß-Kabeltechnik
Since 1985, Weiß-Kabeltechnik GmbH has manufactured custom cable assemblies and components for electrical engineering at its Wittmund location. The portfolio covers the entire cable assembly process from design through prototyping to series production as well as ready-to-install module groups such as instrument panels, control modules and control consoles. Materials processed include stranded wires, wires, round and flat cables as well as fiber optic POF lines, corrugated tubes and protective hoses. Contacting is performed on semi- and fully automatic machines for all cross-sections, complemented by printing using the inkjet hot-stamping process and ultrasonic welding for cable connections up to 30 mm². The company supplies industries such as shipbuilding, agricultural and construction machinery, wind power, photovoltaics, medical technology, automation and rail-bound transport. Quantities from 1 to 10,000 are possible, with cable assemblies up to a length of 30 meters. The production area covers approximately 1700 m².
- Site
- Wittmund
- Processes
- Cable assembly / manufacture of custom cable assemblies, Printing of all cross-sections using the inkjet hot-stamping process, Contacting of all cross-sections on semi- and fully automatic machines, Processing of fiber optic POF lines, Ultrasonic welding for cable connections, Fully automatic cutting and stripping of lines, corrugated tubes and protective hoses, Manufacture of ready-to-install module groups (instrument panels, control modules, control consoles), Special developments / special solutions in switchboard and enclosure construction
- Materials
- Stranded wires, Wires, Round cables, Flat cables, Fiber optic POF lines, Corrugated tubes, Protective hoses
- Certificates
- ISO 9001
- Founded
- 1985
- Industries
- Ship equipment suppliers and subcontractors, Agricultural machinery industry, Construction machinery manufacturers, Automotive engineering, Special machinery and plant engineering, Medical technology
- 01
Design and special development
- 02
Prototyping
- 03
Fully automatic cutting and stripping
- 04
Contacting on semi- and fully automatic machines
- 05
Printing using the inkjet hot-stamping process
- 06
Module group assembly
- 07
Functional, continuity and high-voltage testing
Materials and Processes
Stranded wires
Twisted conductors for flexible cable assembly wiring.
Wires
Individual conductors as the basis of cable assembly.
Round cables
Standard cables for a wide range of applications in electrical and automotive engineering.
Flat cables
Flat cables for compact wiring in control systems and consoles.
Fiber optic POF lines
Process-reliable processing of polymer optical fibers, also in large quantities.
Corrugated tubes
Mechanical protection of the lines, can be fully automatically cut and stripped.
Protective hoses
Hose systems for the protection of wiring harnesses, fully automatically processable.
Locations
Wittmund
DEProduction and Administration
- Lot size
- Quantities from 1 to 10,000
- Materials
- Stranded wires, wires, round and flat cables, fiber optic POF lines, corrugated tubes, protective hoses
- Semi- and fully automatic machines
- Cable testing equipment
- Test computers
- Ultrasonic welding system
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Cable assembly / manufacture of custom cable assembliesAssembly | – | 30 meters (cable assemblies) | – | 1 – 10,000 | Stranded wires, Wires, Round cables, Flat cables, Fiber optic POF lines, Corrugated tubes, Protective hoses |
| Printing of all cross-sections using the inkjet hot-stamping processSurface | – | – | – | – | Cables (all cross-sections) |
| Contacting of all cross-sections on semi- and fully automatic machinesAssembly | – | – | – | – | Cables, Lines |
| Processing of fiber optic POF linesAssembly | – | – | – | large quantities | Fiber optic POF lines |
| Ultrasonic welding for cable connectionsJoining | – | – | – | – | Cable connections up to 30 mm² |
| Fully automatic cutting and stripping of lines, corrugated tubes and protective hosesAssembly | – | – | – | – | Lines, Corrugated tubes, Protective hoses |
| Manufacture of ready-to-install module groups (instrument panels, control modules, control consoles)Assembly | – | – | – | extremely low quantities – extremely high quantities | – |
| Special developments / special solutions in switchboard and enclosure constructionEngineering | – | – | – | – | – |
| Functional and continuity testing using test computersTesting | – | – | – | – | – |
| High-voltage testing according to customer specificationTesting | – | – | – | – | – |
| Prototype manufacturingEngineering | – | – | – | – | – |
4 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Semi- and fully automatic machines (cable assembly) | – | – | – | – | Wittmund |
| Cable testing equipment | – | – | – | – | Wittmund |
| Test computers (functional and continuity testing) | – | – | – | – | – |
| Ultrasonic welding system | – | – | Cable connections up to 30 mm² | – | – |
Additional services
Reference customers
Quality
No product is shipped untested: functional and continuity testing is performed using test computers, plus high-voltage testing according to customer specification. Production is carried out exclusively with manufacturer-certified tools and fully automatic machines by experienced, trained personnel.
| Evidence | Wittmund |
|---|---|
| ISO 9001 |
History
- 1985
Foundation of the company; manufacture of custom cable assemblies in Wittmund
Production area grown to approx. 1700 m², production on semi- and fully automatic machines