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Weldstone – Fertigung

Manufacturer of tungsten products: TIG electrodes, switch contacts, composite materials and tungsten components for industry.

Weldstone Logo

Weldstone Components GmbH

Burbach (DE) · Largo, FL (USA)New on Amplifa

+300Employees (Weldstone Group)
+3,000Products
+1,000Customers
3Locations

About Weldstone

Weldstone Components GmbH is part of the German IBG Group and is among the leading manufacturers of tungsten products and solutions in the fields of welding technology and industrial automation. From a medium-sized TIG electrode manufacturer, the company evolved into a market leader and expanded its business areas into tungsten heavy metal, tungsten-copper and special tungsten alloys. The product portfolio includes electrical contacts for contactors, relays and switches, composite materials such as W/Cu, WLa/Cu, W/WCu and W/CuCrZr, resistance welding electrodes, as well as F4 anodes and cathodes for plasma coating. Composite materials are manufactured to customer specifications by brazing, welding, infiltration or overcasting. The range of materials includes, in addition to tungsten and molybdenum, doped tungsten alloys (WLa, WZr, WCe, WY, WK), the TUCOMET tungsten-copper alloys, tungsten-silver and ceramics such as aluminum oxide, zirconium oxide and steatite. Customers from industries such as automotive, aerospace, precision metrology and the switchgear industry are supplied from sales and logistics centers in Europe, America and Asia with more than 3,000 products.

Site
Burbach
Processes
Manufacture of composite materials by brazing, Manufacture of composite materials by welding, Manufacture of composite materials by infiltration, Manufacture of composite materials by overcasting, Manufacture of electrical contacts (switch contacts for contactors, relays, switches), Production of TIG electrodes, Manufacture of resistance welding electrodes and F4 anodes/cathodes for plasma coating, Own production and manufacturing
Materials
Tungsten, Molybdenum, Rhenium, Nickel, Cobalt, Iron, Copper, Tungsten heavy metal
Certificates
ISO 9001
Employees
+300 (Weldstone Grou
Industries
Welding technology, Industrial automation, Automotive, Aerospace, Precision metrology, Switchgear and electrical industry
  1. 01

    Material production of tungsten alloys

  2. 02

    Manufacture of composite materials (brazing, welding, infiltration,

  3. 03

    Fabrication of the components

  4. 04

    Quality control and testing

  5. 05

    Logistics and distribution via centers in Europe, America and Asia

Materials and Processes

W

Tungsten

High-melting pure metal with the greatest hardness and erosion resistance for electrodes and contacts.

Mo

Molybdenum

Pure metal for high-temperature-resistant components.

WLa/WZr/WCe/WY/WK

Doped tungsten alloys

Tungsten alloys with lanthanum, zirconium, cerium, yttrium or potassium for TIG electrodes and special applications.

TUCOMET 50–90

Tungsten-copper (TUCOMET)

Contact material with good erosion resistance and welding resistance for power and vacuum switches.

W50Ag–W80Ag

Tungsten-silver

Conductive contact material for low-voltage switchgear and protective switches.

W/Cu

Tungsten-copper composite material

Bonded joint for F4 anodes/cathodes and resistance welding electrodes.

W/CuCrZr

W/CuCrZr composite material

Tungsten with CuCrZr cladding for thermally highly stressed components.

Re, Ni, Co, Fe

Alloy components

Alloying elements rhenium, nickel, cobalt and iron for special tungsten alloys.

Al2O3

Aluminum oxide ceramic

Technical ceramic for components of the Weldstone Group.

ZrO2

Zirconium oxide ceramic

Technical ceramic for components of the Weldstone Group.

Locations

Standort Burbach

Burbach

DE

Sales and logistics center for Europe, Asia, Australia and Africa

Materials
Tungsten, tungsten alloys, composite materials, contacts

Largo (FL)

USA

Sales and logistics center for North and South America (Astaras Inc.)

Components

Electrical contacts
Electrical contactsTungsten-silver / TUCOMET · switchgear industry
W/Cu composite materials
W/Cu composite materialsBrazing, welding, infiltration, overcasting · welding technology
Tungsten components
Tungsten componentsTungsten processing · automotive / aerospace

Inside the production

Tungsten materials
Tungsten materials
Material element overview
Material element overview
Welding technology
Welding technology

Industries

Welding technologyIndustrial automationAutomotiveAerospacePrecision metrologySwitchgear and electrical industryPrecision engineering/metrologySwitchgear/electrical industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of composite materials by brazingJoining––––Tungsten-copper, Tungsten-CuCrZr, W/Cu, WLa/Cu, W/WCu, W/CuCrZr
Manufacture of composite materials by weldingJoining––––Tungsten-copper, W/Cu, WLa/Cu, W/WCu, W/CuCrZr
Manufacture of composite materials by infiltrationJoining––––Tungsten-copper, W/Cu, WLa/Cu, W/WCu, W/CuCrZr
Manufacture of composite materials by overcastingCasting––––Tungsten-copper, W/Cu, WLa/Cu, W/WCu, W/CuCrZr
Manufacture of electrical contacts (switch contacts for contactors, relays, switches)Joining––––Tungsten/silver W50Ag, W60Ag, W70Ag, W80Ag, Tungsten/copper TUCOMET 50, 60, 70, 80, 90, Tungsten
Production of TIG electrodesOther––––Tungsten, Tungsten alloys (doped)
Manufacture of resistance welding electrodes and F4 anodes/cathodes for plasma coatingOther––––Tungsten-copper, W/Cu, WLa/Cu, W/WCu, W/CuCrZr

Additional services

Own production and manufacturingLogistics centers in Asia, Europe and the USAProfessional consultingQuality control and testingManufacture of composite materials by brazing, welding, infiltration, overcasting

Quality

All companies in the IBG production network are equipped with state-of-the-art quality control and testing facilities. The production sites are certified to ISO 9001 and comply with international quality standards.

EvidenceBurbach
ISO 9001

History

  1. Weldstone evolved from a medium-sized TIG electrode manufacturer into a market leader and expanded its business areas into further tungsten product ranges such as tungsten heavy metal, tungsten-copper and special tungsten alloys.

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