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WELTER zahnrad – Fertigung

Manufacturing of bevel and cylindrical gears, special gearings and technical cams in soft and hard fine machining

WELTER zahnrad Logo

WELTER zahnrad GmbH

LahrNew on Amplifa

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About WELTER zahnrad

WELTER zahnrad GmbH is a manufacturer of gearings and drive elements. Its manufacturing spectrum includes bevel gears with straight, spiral and curved toothing, produced as hard skiving to Klingelnberg HPG, by bevel gear grinding to Klingelnberg/Gleason, or by free-form milling in soft and hard machining. In the field of cylindrical gears, the company manufactures pinions, pinion shafts, gears, ring gears as well as numerous special parts, including internal gearings, herringbone gearings, worm gear sets, crown gears, Hirth and face gearings, elliptical gears and bevel gear sets with very small shaft angles. In addition, WELTER uses its experience in free-form milling to manufacture technical cams. The products are used, among other things, in locomotive drives, gearboxes for tunnel boring machines and turbo gearboxes. In addition to manufacturing, the company offers development and design services.

Site
Lahr
Processes
Manufacturing bevel gears with straight, spiral and curved toothing, Bevel gears Klingelnberg HPG (hard skiving), Bevel gear grinding (Klingelnberg/Gleason), Free-form milling of bevel gears (soft/hard), Cylindrical gears: pinions, pinion shafts, gears, ring gears, special parts, Internal gearings, Herringbone gearings, Worm gear sets
Materials
Bevel gear grinding Klingelnberg/Gleason, Hard skiving Klingelnberg HPG, Free-form milling (soft/hard)
Industries
Drive technology, Rail transport (locomotive drive), Tunnel boring machinery, Turbo gearboxes
  1. 01

    Development & Design

  2. 02

    Soft machining

  3. 03

    Hard fine machining (hard skiving, bevel gear grinding)

  4. 04

    Free-form milling

Processes and manufacturing methods

KB

Bevel gear grinding Klingelnberg/Gleason

Grinding of bevel gears according to the Klingelnberg and Gleason systems.

HPG

Hard skiving Klingelnberg HPG

Hard fine machining of bevel gears according to the HPG process.

FF

Free-form milling (soft/hard)

Free-form milling of gearings and technical cams in soft and hard machining.

Sites

Lahr

DE

Manufacturing

Components

Bevel gear
Bevel gearBevel gear grinding/hard skiving · Drive technology
Cylindrical gears
Cylindrical gearsMachining · Drive technology
Technical cam
Technical camFree-form milling · Special applications

Inside the production

Bevel gear
Bevel gear
Application rail transport
Application rail transport
Application light rail
Application light rail
Application mining
Application mining

Industries

Drive technologyRail transport (locomotive drive)Tunnel boring machineryTurbo gearboxes

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacturing bevel gears with straight, spiral and curved toothingMachining–––––
Bevel gears Klingelnberg HPG (hard skiving)Machining–––––
Bevel gear grinding (Klingelnberg/Gleason)Machining–––––
Free-form milling of bevel gears (soft/hard)Machining–––––
Cylindrical gears: pinions, pinion shafts, gears, ring gears, special partsMachining–––––
Internal gearingsMachining–––––
Herringbone gearingsMachining–––––
Worm gear setsMachining–––––
Crown gearsMachining–––––
Hirth gearingsMachining–––––
Face gearingsMachining–––––
Technical cams (free-form milling soft/hard)Machining–––––
Elliptical gearsMachining–––––
Bevel gear sets with very small shaft anglesMachining–––––
Development & DesignEngineering–––––

Additional services

Development & DesignSoft machiningHard fine machining (hard skiving, bevel gear grinding)Free-form milling
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