
Manufacturing of bevel and cylindrical gears, special gearings and technical cams in soft and hard fine machining

WELTER zahnrad GmbH
LahrNew on Amplifa
About WELTER zahnrad
WELTER zahnrad GmbH is a manufacturer of gearings and drive elements. Its manufacturing spectrum includes bevel gears with straight, spiral and curved toothing, produced as hard skiving to Klingelnberg HPG, by bevel gear grinding to Klingelnberg/Gleason, or by free-form milling in soft and hard machining. In the field of cylindrical gears, the company manufactures pinions, pinion shafts, gears, ring gears as well as numerous special parts, including internal gearings, herringbone gearings, worm gear sets, crown gears, Hirth and face gearings, elliptical gears and bevel gear sets with very small shaft angles. In addition, WELTER uses its experience in free-form milling to manufacture technical cams. The products are used, among other things, in locomotive drives, gearboxes for tunnel boring machines and turbo gearboxes. In addition to manufacturing, the company offers development and design services.
- Site
- Lahr
- Processes
- Manufacturing bevel gears with straight, spiral and curved toothing, Bevel gears Klingelnberg HPG (hard skiving), Bevel gear grinding (Klingelnberg/Gleason), Free-form milling of bevel gears (soft/hard), Cylindrical gears: pinions, pinion shafts, gears, ring gears, special parts, Internal gearings, Herringbone gearings, Worm gear sets
- Materials
- Bevel gear grinding Klingelnberg/Gleason, Hard skiving Klingelnberg HPG, Free-form milling (soft/hard)
- Industries
- Drive technology, Rail transport (locomotive drive), Tunnel boring machinery, Turbo gearboxes
- 01
Development & Design
- 02
Soft machining
- 03
Hard fine machining (hard skiving, bevel gear grinding)
- 04
Free-form milling
Processes and manufacturing methods
Bevel gear grinding Klingelnberg/Gleason
Grinding of bevel gears according to the Klingelnberg and Gleason systems.
Hard skiving Klingelnberg HPG
Hard fine machining of bevel gears according to the HPG process.
Free-form milling (soft/hard)
Free-form milling of gearings and technical cams in soft and hard machining.
Sites
Lahr
DEManufacturing
Components



Inside the production




Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Manufacturing bevel gears with straight, spiral and curved toothingMachining | – | – | – | – | – |
| Bevel gears Klingelnberg HPG (hard skiving)Machining | – | – | – | – | – |
| Bevel gear grinding (Klingelnberg/Gleason)Machining | – | – | – | – | – |
| Free-form milling of bevel gears (soft/hard)Machining | – | – | – | – | – |
| Cylindrical gears: pinions, pinion shafts, gears, ring gears, special partsMachining | – | – | – | – | – |
| Internal gearingsMachining | – | – | – | – | – |
| Herringbone gearingsMachining | – | – | – | – | – |
| Worm gear setsMachining | – | – | – | – | – |
| Crown gearsMachining | – | – | – | – | – |
| Hirth gearingsMachining | – | – | – | – | – |
| Face gearingsMachining | – | – | – | – | – |
| Technical cams (free-form milling soft/hard)Machining | – | – | – | – | – |
| Elliptical gearsMachining | – | – | – | – | – |
| Bevel gear sets with very small shaft anglesMachining | – | – | – | – | – |
| Development & DesignEngineering | – | – | – | – | – |
Additional services