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Werner & Mertz – Fertigung

Manufacturer of ecological laundry, care and cleaning products as well as packaging made from 100 % post-consumer recyclate

Werner & Mertz Logo

Werner & Mertz GmbH

Mainz, Germany · Hallein, AustriaNew on Amplifa

1867Founded
approx. 1,200Employees (group of companies)
2Production sites
1 billion+Bottles made from 100 % post-consumer recyclate (by 2025)
around 18,000Pallet spaces in the fully automated high-bay warehouse

About Werner & Mertz

Werner & Mertz is a family company founded in Mainz in 1867, now in its fifth generation, that develops and produces laundry, household and cleaning agents, cosmetic products such as soaps and shower gels, as well as shoe and specialty care products. Brands include, among others, Frosch, Erdal, emsal and Green Care Professional with solutions for professional cleaning in building services cleaning, large-scale kitchens, gastronomy, hotels and healthcare. Production takes place at two EMAS-validated sites in Mainz (Germany) and Hallein (Austria), which are supplied and served by the Werner & Mertz Service & Logistik GmbH via a fully automated high-bay warehouse with around 18,000 pallet spaces. A key focus is the circular economy: PET and HDPE bottles are made of 100 percent post-consumer recyclate from the Yellow Bag, and formulations are increasingly based on surfactants from European oil plants. Since 2012 the sites have been involved via the Recyclat Initiative; by 2025 more than one billion bottles made from recycled plastic had been brought to market. The group of companies employs more than 1,200 people and supplies numerous European countries and worldwide markets through seven sales companies.

Site
Mainz
Processes
Production of laundry, household and cleaning agents, Production of cosmetic products (soaps, shower gels), PET bottle manufacturing from 100 % post-consumer recyclate (Yellow Bag), HDPE bottle manufacturing from 100 % recycled plastic, Production of shoe care products (wax-based shoe polish), Production of recyclable stand-up pouches, Logistics and distribution (Werner & Mertz Service & Logistik GmbH), Production of laundry, household and cleaning agents as well as cosmetic products
Materials
PET (post-consumer recyclate), HDPE (post-consumer recyclate), Surfactants based on European oil plants (rapeseed, olives, flax, sunflowers), Acetic acid from wood residues, Wax, Surfactants based on European oil plants
Certificates
EMAS, EMAS (Werner & Mertz Service & Logistik), EMAS (environmental management), EMAS Service & Logistik
Founded
1867
Employees
approx. 1,200
Industries
Laundry and cleaning agents, Household and personal care products, Professional cleaning (building services cleaning, large-scale kitchens,, Shoe and specialty care
  1. 01

    Raw material procurement (recyclate, plant-based surfactants, wax)

  2. 02

    Formulation development

  3. 03

    Production of laundry, household and cleaning agents as well as cosmetic

  4. 04

    Bottle manufacturing from PET and HDPE recyclate

  5. 05

    Storage in the high-bay warehouse (S&L)

  6. 06

    Order picking and dispatch

  7. 07

    Distribution via seven sales locations

Materials and Raw Materials

PET-Rezyklat

PET (post-consumer recyclate)

Frosch brand bottles made 100 percent from old plastic from the Yellow Bag source.

HDPE-Rezyklat

HDPE (post-consumer recyclate)

Frosch cosmetic bottles, emsal floor care and Green Care Professional products are made of 100 percent recycled plastic.

Tenside

Surfactants based on European oil plants

Based on rapeseed, olives, flax and sunflowers as an alternative to petrochemical surfactants.

Essigsäure

Acetic acid from wood residues

Basis of the vinegar cleaner, a by-product of pulp production from certified sustainable forestry.

Wachs

Wax

Basic material of shoe polish production, on which the company has relied since its founding in 1867 as a wax goods factory.

Production Sites

Standort Mainz

Mainz

DE

Headquarters, production, logistics center (S&L), main administration

Materials
PET and HDPE recyclate, plant-based surfactants, wax
  • Fully automated high-bay warehouse with around 18,000 pallet spaces
  • Fully automated conveyor technology between production and warehouse
  • Order picking and dispatch areas

Hallein

AT

Production site (since 1953)

Products and Components

Fully recyclable stand-up pouch
Fully recyclable stand-up pouchRecycled plastic · Consumer goods

Inside the production

Recyclat Initiative: 1 billion bottles made from post-consumer recyclate
Recyclat Initiative: 1 billion bottles made from post-consumer recyclate
Environmental management according to EMAS
Environmental management according to EMAS
Product portfolio
Product portfolio
Path to independence from petroleum
Path to independence from petroleum
Customer satisfaction
Customer satisfaction

Industries

Laundry and cleaning agentsHousehold and personal care productsProfessional cleaning (building services cleaning, large-scale kitchens,Shoe and specialty care

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Production of laundry, household and cleaning agentsPlastic––––plant-based surfactants, acetic acid from wood residues, wax
Production of cosmetic products (soaps, shower gels)Plastic––––recycled plastic (HDPE)
PET bottle manufacturing from 100 % post-consumer recyclate (Yellow Bag)Plastic––––PET recyclate (post-consumer)
HDPE bottle manufacturing from 100 % recycled plasticPlastic––––HDPE recyclate (post-consumer)
Production of shoe care products (wax-based shoe polish)Plastic––––wax
Production of recyclable stand-up pouchesPlastic––––recycled plastic

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Fully automated high-bay warehouse conveyor technology––approx. 18,000 pallet spaces–Mainz
Fully automated high-bay warehouse––around 18,000 pallet spaces–Mainz

Additional services

Logistics and distribution (Werner & Mertz Service & Logistik GmbH)Production of laundry, household and cleaning agents as well as cosmetic productsProfessional hygiene solutions (Green Care Professional)Factory outlet and online shop

Reference customers

YaoYao Hu (Restaurant YaoYao, Europark Salzburg) for Green Care Professional

Environmental Management and Quality

The environmental management systems of the Mainz and Hallein production sites are validated under EMAS and audited annually by independent environmental verifiers. Results and targets are published transparently in an annual environmental statement; the S&L logistics company is also EMAS-certified.

EvidenceMainzHallein
EMAS (environmental management)
EMAS Service & Logistik

History

  1. 1867

    Founded as a wax goods factory 'Gebrüder Werner' in Mainz on the Rhine

  2. 1901

    Development of a novel wax-based shoe polish; the Erdal brand is born

  3. 1903

    Frosch with crown appears for the first time on the shoe care products (brand logo)

  4. 1918

    Trademark is colored red – the birth of the Red Frog

  5. 1953

    Establishment of the second production site in Hallein, Austria

  6. 1971

    Red Frog as the main design feature of all Erdal products

  7. 1986

    Introduction of the Frosch brand (Green Frog) for ecological cleaners and laundry detergents

  8. 2003

    EMAS validation of the environmental management system in Mainz

  9. 2005

    EMAS validation in Hallein

  10. 2012

    Foundation of the Recyclat Initiative; S&L is certified under EMAS

  11. 2016

    Flagship project 'Close-to-Nature Company Grounds' in Hallein

  12. 2019

    Reinhard Schneider receives the German Environmental Award

  13. 2022

    Largest design relaunch of the Frosch brand

  14. 2025

    Reinhard Schneider receives EY Entrepreneur of the Year (Sustainability) as well as the Audience Award; EMAS Environmental Management Award for the Recyclat Initiative

  15. 2025

    Milestone: 1 billion bottles made from 100 % post-consumer recyclate brought to market

  16. 2026

    Werner & Mertz in the top 3 % of the Innovation Champions 2026 (WirtschaftsWoche); double WorldStar Packaging Award 2026

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