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Whitecell Power – Fertigung

Development and manufacturing of HT-PEM fuel cells, graphite bipolar plates, electrolyzer stacks and methanol-based energy systems.

Whitecell Power Logo

Whitecell Power AG

Wollerau (CH) · Stetten (CH) · Clausthal-Zellerfeld (DE) · Aalborg (DK)New on Amplifa

2021Founded
~40Employees in Clausthal-Zellerfeld
1,000+Installed fuel cell systems
4Sites in CH, DE and DK

About Whitecell Power

Whitecell Power AG, headquartered in Wollerau (Switzerland), is a corporate group founded in 2021 that develops and manufactures clean energy systems based on green methanol and hydrogen. The product portfolio comprises HT-PEM fuel cells, methanol generators and backup power systems, methanol range extenders for electric commercial vehicles, and electrolyzer stacks for hydrogen production. The core component is the graphite bipolar plate, manufactured at the Stetten site using 3D screen printing (in partnership with Exentis Group), compression molding and precision injection molding. The group combines component manufacturing (Whitecell Eisenhuth), system integration (Whitecell Systems, Aalborg) and engineering (Whitecell Engineering, Clausthal-Zellerfeld, formerly Schaeffler Engineering, around 40 specialists). More than 1,000 installed systems supply critical infrastructure as well as mobile and stationary applications. Pay-per-use models such as The Green Kilometer and The Green kWh are also offered; the launch customer is Nexmobility AG.

Site
Wollerau
Processes
Compression molding (for bipolar plates and fuel cell/electrolyzer components), Injection molding / precision injection molding, 3D screen printing for graphite bipolar plates, 3D printing (general, own manufacturing competence), Component and drivetrain testing for the automotive industry, Fuel cell development and system integration (HT-PEM fuel cells, methanol generators,, Manufacture of electrolyzer stacks, Design/development
Materials
Graphite (for bipolar plates), Green methanol (energy carrier for fuel cell generators and range extenders), Hydrogen (for fuel cells and electrolysis), 3D Screen Printing (Graphite), Compression Molding, Precision Injection Molding, 3D Printing (Graphite)
Certificates
Component and drivetrain testing
Founded
2021
Industries
Mobility/electromobility, Automotive industry, Industry, Infrastructure/critical infrastructure, Events, Off-grid power supply
  1. 01

    Engineering & development (component and drivetrain testing, system integration)

  2. 02

    3D screen printing, compression molding and precision injection molding

  3. 03

    Fuel cell and electrolyzer stack manufacturing

  4. 04

    Assembly of generators, backup systems and range extenders

  5. 05

    Testing & commissioning

  6. 06

    Pay-per-use operating models

Materials & Processes

3D-Siebdruck

3D Screen Printing (Graphite)

Additive process for the scalable manufacturing of graphite bipolar plates, used for the first time in hydrogen technology.

CM

Compression Molding

Molding process for bipolar plates and components for fuel cells and electrolyzers.

SIM

Precision Injection Molding

Injection molding process for high-performance components of fuel cells and electrolyzers.

3D-Druck

3D Printing (Graphite)

In-house additive manufacturing competence for graphite components, scalable in-house since 2022.

Sites

Standort Wollerau

Wollerau

CH

Head office/HQ

Standort Stetten

Stetten

CH

Manufacturing of graphite bipolar plates (3D printing, founding site)

Materials
Graphite
  • 3D screen printing system (3D Screen Printing Facility)
Standort Clausthal-Zellerfeld

Clausthal-Zellerfeld

DE

Whitecell Engineering (formerly Schaeffler Engineering) – testing & development

Aalborg

DK

Whitecell Systems ApS – HT-PEM fuel cells, backup systems

Products & Components

Graphite bipolar plate
Graphite bipolar plate3D screen printing / compression molding · fuel cells & electrolysis
Electrolyzer stack
Electrolyzer stackAssembly · hydrogen production
Methanol fuel cell system
Methanol fuel cell systemSystem integration · backup power supply
Methanol generator
Methanol generatorSystem integration · off-grid power supply
Range extender (e-Crafter prototype)
Range extender (e-Crafter prototype)System integration · electromobility

Inside the production

Whitecell Power – manufacturing
Whitecell Power – manufacturing
Site impression
Site impression
Whitecell Power energy systems
Whitecell Power energy systems

Industries

Mobility/electromobilityAutomotive industryIndustryInfrastructure/critical infrastructureEventsOff-grid power supply

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Compression molding (for bipolar plates and fuel cell/electrolyzer components)Plastics––––Graphite
Injection molding / precision injection moldingPlastics––––Plastic (not further specified)
3D screen printing for graphite bipolar platesAdditive––––Graphite
3D printing (general, own manufacturing competence)Additive––––Graphite
Component and drivetrain testing for the automotive industryTesting–––––
Fuel cell development and system integration (HT-PEM fuel cells, methanol generators,Engineering–––––
Manufacture of electrolyzer stacksAssembly––––Graphite

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
3D screen printing system (3D Screen Printing Facility)Exentis Group (partnership, technology)1–2022Stetten, Switzerland
3D screen printing systems (commissioned 2025)–––2025https://whitecell-power.com/en/ does not mention a site

Additional services

Design/developmentComponent and drivetrain testing for the automotive industryPrecision injection moldingCompression molding3D printing (3D screen printing) of graphite bipolar platesFuel cell manufacturing (HT-PEM)Electrolyzer stacksMethanol generators & backup power systemsMethanol range extendersPay-per-use models (The Green Kilometer, The Green kWh)

Reference customers

Nexmobility AG (launch customer, range extender)

Quality

The group combines component manufacturing, system integration and engineering; testing and test services for the automotive industry are offered at the Clausthal-Zellerfeld site.

EvidenceClausthal-Zellerfeld
Component and drivetrain testing

History

  1. 2021

    Founding of Whitecell Power AG in Stetten, Switzerland (April)

  2. 2021

    Acquisition of the Schaeffler Engineering site in Clausthal-Zellerfeld (IFT Whitecell Engineering GmbH, ~40 specialists, November)

  3. 2022

    Start of 3D printing processes for graphite bipolar plates; own 3D screen printing system in Stetten (May)

  4. 2022

    Strategic partnership with the Exentis Group; 3D screen printing used for the first time in hydrogen technology (June)

  5. 2022

    Presentation of the e-Crafter prototype with methanol range extender (September)

  6. 2022

    In-house 3D printing made scalable (November)

  7. 2023

    Acquisition of Whitecell Eisenhuth GmbH & Co. KG

  8. 2023

    Relocation of headquarters to Wollerau (April)

  9. 2023

    First electricity from a stack with printed bipolar plates (September)

  10. 2024

    Acquisition based on former Serenergy/Advent activities in Aalborg, Denmark (Whitecell Systems ApS)

  11. 2025

    Commissioning of 3D screen printing systems (March)

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