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Wi.Tec – Fertigung

Development and manufacture of OEM gas sensors and custom gas measurement systems based on photometric measurement technology.

Wi.Tec Logo

Wi.Tec-Sensorik GmbH

Wesel (Schepersweg 41-61)New on Amplifa

GmbHLegal form
Wesel, NRWLocation
2–3 gases + O₂, pressure, humidityMeasurement channels per module

About Wi.Tec-Sensorik

Wi.Tec-Sensorik GmbH, based in Wesel, is a specialized company in the field of photometric gas measurement technology. The company develops and manufactures OEM gas sensors and custom gas measurement systems for environmental and process measurement technology. The product lines INFRA.sens® (NDIR gas analysis in the 2–14 µm range), ULTRA.sens® (miniaturized UV-LED technology, 200–500 nm), SPECTRO.sens (TDLAS laser spectroscopy for CH₄) and KOMBI.sens® (combination of NDIR and NDUV) fully cover the spectral range usable for gas analysis. With a modular sensor design, up to three gases can be measured simultaneously, supplemented by oxygen, pressure and humidity measurement. Measuring cells are made of aluminum with polished gold plating and passivated stainless steel; PEEK is available for special applications. Fields of application include wastewater treatment plants, biogas, natural gas monitoring, exhaust CEMS in shipping, medical technology, elemental analysis, and monitoring of gas-insulated switchgear.

Site
Wesel
Processes
NDIR gas analysis (INFRA.sens®), NDUV/UV-LED gas analysis (ULTRA.sens®), TDLAS – laser-based CH₄ gas analysis (SPECTRO.sens), Electrochemical oxygen measurement (O₂.sens D), Capacitive humidity measurement (HUMI.sens®), Pressure measurement (P.sens), Natural gas monitoring (NGM/NGA up to 15 bar), Custom development of gas measurement systems (OEM, modular sensor design)
Materials
Aluminum with polished gold plating, Stainless steel, passivated, Stainless steel version (optional, pressure sensor), PEEK (polyetheretherketone), FKM/Viton (hose DN4/06), Hygroscopic polymer (humidity sensor), Hygroscopic polymer
Certificates
Vibration testing DIN EN 60068-2-64
Industries
Environmental and process measurement technology, Wastewater treatment plants / wastewater treatment, Biogas & renewable energies, Natural gas and gas network monitoring, Shipping (exhaust CEMS), Medical technology
  1. 01

    Development of custom gas measurement systems

  2. 02

    Modular manufacturing of sensor components (detectors, emitters, measuring

  3. 03

    Sensor integration and options (O₂, pressure, humidity)

  4. 04

    Software & interfaces (MARS-Tool, RS232, CAN bus)

  5. 05

    Accessories, integration support and service

Measurement Technologies & Materials

Al

Aluminum with polished gold plating

Standard measuring cell material of the photometric measurement modules for high reflectivity and measurement stability.

1.4404 (passiviert)

Stainless steel, passivated

Standard measuring cell material for corrosive applications, optionally also for pressure sensors.

PEEK

PEEK (polyetheretherketone)

Measuring cell material for special applications with high chemical requirements.

FKM

FKM/Viton (hose DN4/06)

Hose material for the gas path with demanding media.

POLY-H

Hygroscopic polymer

Sensor material of the HUMI.sens® capacitive humidity sensor.

Locations

Standort Wesel

Wesel

DE

Headquarters with development, manufacturing and sales

Part weight / size
Modules up to approx. 28 × 20 × 10 cm
Lot size
OEM series and prototypes
Materials
Aluminum (gold-plated), stainless steel (passivated), PEEK
  • NDIR sensor platform INFRA.sens®
  • UV-LED sensor platform ULTRA.sens®
  • TDLAS module SPECTRO.sens
  • KOMBI.sens® multi-gas modules

Products & Modules

INFRA.sens® NDIR gas analysis module
INFRA.sens® NDIR gas analysis moduleNDIR · environmental and process measurement technology
ULTRA.sens® UV-LED gas analysis module
ULTRA.sens® UV-LED gas analysis moduleNDUV · emissions monitoring
ULTRA.sens® processline
ULTRA.sens® processlineNDUV · process engineering (corrosive gases)
KOMBI.sens® multi-gas module
KOMBI.sens® multi-gas moduleNDIR + NDUV · OEM integration
Gas measurement module in metal housing
Gas measurement module in metal housingNDIR · OEM product
Gas measurement module with thermal box
Gas measurement module with thermal boxNDIR · emissions monitoring

Inside the production

Wi.Tec-Sensorik headquarters in Wesel
Wi.Tec-Sensorik headquarters in Wesel
Gas measurement technology from Wi.Tec-Sensorik
Gas measurement technology from Wi.Tec-Sensorik
Laboratory and measurement technology in Wesel
Laboratory and measurement technology in Wesel
DWA working group KA 2.1 visiting Wi.Tec in Wesel
DWA working group KA 2.1 visiting Wi.Tec in Wesel

Industries

Environmental and process measurement technologyWastewater treatment plants / wastewater treatmentBiogas & renewable energiesNatural gas and gas network monitoringShipping (exhaust CEMS)Medical technologyElemental analysis / TOC water analysisElectrical industry (gas-insulated switchgear)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
NDIR gas analysis (INFRA.sens®)Testing–28 cm × 20 cm × 10 cm––CO₂, CO, N₂O, CₙHₘ, CH₄, C₂H₆, C₃H₈, C₄H₁₀, CF₄, SF₆, H₂O
NDUV/UV-LED gas analysis (ULTRA.sens®)Testing––––O₃, Cl₂, ClO₂, CS₂, H₂S, SO₂, NO₂, NO
TDLAS – laser-based CH₄ gas analysis (SPECTRO.sens)Testing± 2 ppm–––CH₄
Electrochemical oxygen measurement (O₂.sens D)Testing––––O₂
Capacitive humidity measurement (HUMI.sens®)Testing+/-1% RH–––H₂O
Pressure measurement (P.sens)TestingResolution 0.1 mbar––––
Natural gas monitoring (NGM/NGA up to 15 bar)Testing–28 cm × 20 cm × 10 cm––CH₄, CₙHₘ, CO₂
Custom development of gas measurement systems (OEM, modular sensor design)Engineering––––CO₂, CO, N₂O, CH₄, H₂S, SF₆, SO₂, O₃

Additional services

Development of custom gas measurement systemsOEM gas analysis modulesMARS-Tool software (data logger and control software)Configurable multi-gas measurement modules (up to 3 gases plus O₂, pressure, humidity)Accessories and integration support (cable sets, CAN dongle, filters)

Reference customers

Dr.-Ing. Ritter Apparatebau GmbH & Co. KG (cooperation partner biogas batch fermentation plant)upwater AG (co-authorship of publication)Ipsen International GmbH (co-publication)Deutsche Bundesstiftung Umwelt DBU (joint stand SMM)

Quality

The modules are characterized by low drift, high long-term stability, integrated temperature and pressure compensation, and automatic zero-point adjustment (AZF modules). For maritime applications, the systems are vibration-tested according to DIN EN 60068-2-64.

EvidenceWesel
Vibration testing DIN EN 60068-2-64

History

  1. 2016

    Publication of the technical book 'Gas Measurement Technology in Theory and Practice' by Prof. Dr. Gerhard Wiegleb (Springer-Verlag, over 1300 pages)

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