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KOPP – Fertigung

Manufacturer of packaging machines, sealing and welding devices for flexible packaging materials, including custom designs and service.

KOPP Logo

Willi Kopp e.K. Verpackungssysteme

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About KOPP Verpackungssysteme

Willi Kopp e.K. Verpackungssysteme is a manufacturer of packaging machines as well as sealing and welding devices for packaging in flexible wrapping materials. The portfolio includes film welding tongs, heat sealing devices, laboratory sealing devices, vertical tube bag machines, and complete system solutions consisting of machine, bunker conveyor, multihead weigher, and accessories. On its own machine park, the company also produces custom designs for individual customer requirements. Applications range from small parts and bulk goods to protective packaging and logistics, as well as food, pharmaceutical, and chemical packaging and laboratory sealing devices for research, universities, and quality assurance. A particular focus is on tight seals, for example for the production of pouch cells made of plastic-aluminum laminate film, and on sustainable materials such as recyclable mono-materials, biofilms, and paper with barrier layer. The offering is complemented by services: commissioning, training, maintenance, servicing, repairs, overhauls, and spare parts supply by the company's own service technicians on site.

Processes
Film welding / Packaging in flexible wrapping materials, Heat sealing of pouch cells (sealing battery cells), Manufacturing and packaging of tube bags from flat film (horizontal/vertical), Piece goods packaging / contract packaging incl. singulation, counting, printing (system solution), Wrapping tree trunks in film (preservation), Custom designs of packaging systems, Service: commissioning, training, maintenance, servicing, repair, overhaul of, Individual consulting (sales service)
Materials
LDPE film, Plastic-aluminum laminate film (pouch cell enclosure), Nickel-plated steel (cell enclosure, mention), Multilayer laminate materials with barrier layer, Recyclable mono-materials with barrier property, Paper with barrier layer / water-based coating, Biobased films (biofilms, DIN 13432 compostable), Special paper (tube bags)
Industries
Small parts/Bulk goods, Protective packaging/Logistics, Food, Pharmaceuticals/Medical technology, Research/Universities/Laboratory, Sales packaging
  1. 01

    Consulting and packaging development

  2. 02

    Engineering and custom designs

  3. 03

    Manufacturing of machines and devices on own machine park

  4. 04

    System integration (conveyors, weighers, accessories)

  5. 05

    Commissioning and training at the customer

  6. 06

    Maintenance, repair, overhaul, and spare parts service

Packaging materials and processes

LDPE

LDPE film

Used for transport and storage packaging, among other things with a 5 mm wide weld seam for high seam stability.

Verbund

Plastic-aluminum laminate film

Tight outer enclosure of pouch cells, sealed with heat sealing devices.

Mono

Recyclable mono-materials with barrier layer

Made 100 % of one type of plastic, therefore fully recyclable; require optimally matched sealing parameters.

Bio

Biobased films (biofilms)

Made from renewable raw materials, partly compostable according to DIN 13432.

Papier

Paper with barrier layer

Paper-based packaging; water-based coatings enable hot or cold sealing.

Schlauch

Multilayer laminate materials with barrier layer

Efficiently protect packaged products from environmental influences.

Machines and devices

Film welding tong SZ with 5 mm weld seam
Film welding tong SZ with 5 mm weld seamFilm welding · Logistics/storage packaging
System solution: packaging machine with bunker conveyor and multihead weigher
System solution: packaging machine with bunker conveyor and multihead weigherSystem solution · Food
Heat sealing device K600V with touch panel
Heat sealing device K600V with touch panelHeat sealing · Packaging
Register machine PKR
Register machine PKRMechanical engineering · Packaging
Vertical tube bag machine AVM190HS(I)
Vertical tube bag machine AVM190HS(I)Tube bag packaging · Piece goods packaging
Laboratory sealing devices (Labormaster generations)
Laboratory sealing devices (Labormaster generations)Laboratory sealing · Research and quality inspection

Inside the production

Mosaic of packaging samples
Mosaic of packaging samples
Small parts such as fittings and screws packaged in film
Small parts such as fittings and screws packaged in film
Welding a PE film with the film welding tong
Welding a PE film with the film welding tong
Angle grinders packaged in film
Angle grinders packaged in film
Sealed sample pouch cell
Sealed sample pouch cell
Tree trunks preserved in film after storm damage
Tree trunks preserved in film after storm damage

Industries

Small parts/Bulk goodsProtective packaging/LogisticsFoodPharmaceuticals/Medical technologyResearch/Universities/LaboratorySales packagingChemicalsBattery cell/Pouch cell manufacturingForestry/WoodResearch, universities, laboratory

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Film welding / Packaging in flexible wrapping materialsPackaging/Joining––––LDPE film, recyclable films, compostable films
Heat sealing of pouch cells (sealing battery cells)Packaging/Joining–––Small seriesPlastic-aluminum laminate film
Manufacturing and packaging of tube bags from flat film (horizontal/vertical)Packaging––––Plastic (multilayer laminate materials), recyclable mono-materials, paper with plastic coating, biopolymers (biobased films)
Piece goods packaging / contract packaging incl. singulation, counting, printing (system solution)Packaging––––Plastic film
Wrapping tree trunks in film (preservation)Packaging––––Film (silo/LDPE film)
Custom designs of packaging systemsEngineering–––––
Service: commissioning, training, maintenance, servicing, repair, overhaul ofEngineering–––––

10 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Film welding tongKOPP SZ––––
Hand sealing tongKOPP HZ––––
Heat sealing deviceKOPP HSG––––
Laboratory sealing deviceKOPP SGPE3200––––
Mobile continuous welding deviceKOPP MSP (plus)–––Black Forest (customer deployment)
Heat sealing device for battery manufacturingKOPP HSGS––––
Vertical tube bag machineKOPP AVM190HS(I)––––
Film welding devicesKOPP TC––––
Packaging system (machine with bunker conveyor, multihead weigher, accessories)KOPP––––
Sealing and welding devices for laboratoriesKOPP––––

Additional services

Individual consulting (sales service)Commissioning, training, maintenance, servicing, and repair by service technicians on siteSpare parts and wear parts serviceCustom designsSystem solutions/complete systems from a single source (machine, bunker conveyor, multiheadRepairs and overhaulsPackaging development/Laboratory sealing devices for quality inspection
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