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Willy Kimpel KG – Fertigung

Custom-made packaging, displays and cartons made from paper, cardboard, solid board and corrugated board in small to medium print runs.

Willy Kimpel KG Logo

Willy Kimpel KG – Kartonagenfabrik

36110 Schlitz (Bernhausen) · GermanyNew on Amplifa

1889Founded
10–19Employees
4th generationFamily-run
2018New production facility

About Willy Kimpel KG

Willy Kimpel KG – Kartonagenfabrik is an owner-managed company in its fourth generation, based in Schlitz in the German state of Hesse. The company develops and produces customised printing and packaging solutions in small to medium print runs, including packaging and displays made from paper, cardboard, solid board and corrugated board. Its portfolio of services includes packaging development with CAD samples, digital printing for the smallest runs, conventional die-cutting and creasing technology, contract die-cutting and gluing of printed sheets, covered boxes with paper wrapping, plain boxes made from solid board, and laminating on a fully automatic machine. Using a self-developed CNC-controlled production system, grid compartment inserts are produced economically even in the smallest quantities. The company supplies customers worldwide with a focus on the packaging industry, POS displays, and transport and storage. Since 2018, production has taken place at the newly constructed office and production facility in Schlitz-Bernhausen.

Site
Schlitz
Processes
Packaging development and consulting (CAD sample creation), Digital printing, Die-cutting and creasing technology (conventional), Contract die-cutting, Gluing of printed sheets, Pre-finishing of packaging and displays, Production of packaging and displays (cardboard/corrugated board), Covered boxes (full-surface paper wrapping of solid board)
Materials
Paper, Cardboard, Solid board (light, medium, heavy), Corrugated board, PVC (transparent packaging), Fabric (lining for inserts), Solid board, PVC (transparent)
Certificates
Certifications
Founded
1889
Employees
10-19
Industries
Packaging industry, POS/point of sale (displays), Transport and storage
  1. 01

    Packaging development and consulting (CAD samples)

  2. 02

    Digital printing / prepress

  3. 03

    Die-cutting and creasing

  4. 04

    Laminating

  5. 05

    Gluing

  6. 06

    Finishing and assembly

Materials and processes

PPA

Solid board

Standard formats in light, medium and heavy grades for plain boxes and covered boxes.

WB

Corrugated board

Material for packaging and displays in small to medium print runs.

PAP

Paper

Used in laminating and as a full-surface wrap on solid board.

KAR

Cardboard

Base material for packaging, displays and printed sheets.

PVC

PVC (transparent)

For transparent packaging and clear lids at the point of sale.

STO

Fabric

Lining material for inserts in covered boxes.

Locations

Standort Schlitz-Bernhausen

Schlitz-Bernhausen

DE

Office and production facility

Lot size
Smallest quantities to medium print runs
Materials
Paper, cardboard, solid board, corrugated board, PVC
  • Fully automatic laminating machine
  • CNC-controlled production system for grid compartment inserts (in-house development)

Components

Grid compartment insert made of cardboard
Grid compartment insert made of cardboardCNC-controlled production · Transport and storage
Digitally printed packaging
Digitally printed packagingDigital printing · POS/point of sale
Packaging range made of cardboard and corrugated board
Packaging range made of cardboard and corrugated boardDie-cutting and creasing technology · Packaging industry

Inside the production

Packaging development with CAD
Packaging development with CAD
Production facility Schlitz-Bernhausen
Production facility Schlitz-Bernhausen
Packaging solutions at a glance
Packaging solutions at a glance

Industries

Packaging industryPOS/point of sale (displays)Transport and storage

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Packaging development and consulting (CAD sample creation)Engineering–––small to medium print runsPaper, Cardboard, Solid board, Corrugated board
Digital printingSurface–––smallest runs to medium print runsCardboard, Corrugated board, Paper, Solid board
Die-cutting and creasing technology (conventional)Forming––––Cardboard, Corrugated board
Contract die-cuttingForming––––printed sheets, Cardboard
Gluing of printed sheetsJoining––––Cardboard, Paper
Pre-finishing of packaging and displaysAssembly––––Cardboard, Corrugated board
Production of packaging and displays (cardboard/corrugated board)Assembly–––small to medium print runsCardboard, Corrugated board
Covered boxes (full-surface paper wrapping of solid board)Assembly––––Paper, Solid board, Fabric (inserts), PVC (clear lids)
Plain box production (storage and shipping cartons)Assembly–––also smallest quantitiesSolid board (light, medium, heavy)
Production of grid compartment inserts (CNC-controlled)Assembly–––smallest quantitiesCardboard, Solid board
Laminating (also as contract work)Joining––––Paper, Cardboard, Corrugated board, Solid board
Transparent packaging made of PVCPlastics––––PVC

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Fully automatic laminating machine––––Schlitz-Bernhausen
CNC-controlled production system for grid compartment inserts (in-house development)In-house development1––Schlitz-Bernhausen

Additional services

Packaging development and consulting (CAD samples, also digitally printed)Digital printing (small runs, combinable with conventional die-cutting and creasing technology)Production of packaging and displays made of cardboard and corrugated board (small to medium printContract die-cutting and gluing of printed sheetsPre-finishing of packaging and displaysCovered boxes (paper wrap on solid board, lined inserts, clear lids)Plain boxes made of solid board (transport/storage, printed/unprinted)CNC-controlled production of grid compartment inserts (in-house development)Laminating (fully automatic, also as contract work)

Quality

A permanent raw material stock ensures short delivery times; sample series are produced by digital printing in the same quality as the subsequent main print run.

EvidenceSchlitz-Bernhausen
Certifications

History

  1. 1889

    Founded by master bookbinder Conrad Kimpel in Schlitz; production of 'storage and shipping cartons with and without advertising print'

  2. 2018

    Start of production at the newly constructed office and production facility in Schlitz-Bernhausen

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