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WIMA – Fertigung

Manufacture of screening machines, density separators and water treatment systems for raw material processing as well as steel and sheet metal contract manufacturing

WIMA Logo

WIMA Wilsdruffer Maschinen- und Anlagenbau GmbH

Wilsdruff · Hattingen · BensheimNew on Amplifa

2007Founded
approx. 90 employees (end of 2023)Employees
3 locationsLocations
over 7,500 m² of production spaceProduction

About WIMA

WIMA Wilsdruffer Maschinen- und Anlagenbau GmbH develops and manufactures machines and plants for the processing of mineral primary and secondary raw materials. The portfolio comprises screening machines (circular, linear and elliptical motion screens), water-based density separators (HDS series, ASTRO), double-shaft paddle washers, sand traps and sand classifiers, hydrocyclone units, lamella separators and belt filter presses. In addition, the company offers contract manufacturing in steel and sheet metal construction: cutting (laser, CNC flame cutting, shearing), drilling and sawing of beams, CNC bending, automated welding, blasting, rubber lining, painting and assembly. Structural steel, stainless steel and section steels are processed. Customers come from sand and gravel extraction, recycling, biomass processing and environmental technology. Production takes place in over 7,500 m² of halls at the Wilsdruff headquarters, including two paint shops and a welding robot hall. WIMA has been part of the Langenberger Innovation Group (Doppstadt Group) since 2015 and continues the mechanical engineering tradition of Bräuer Maschinen- und Anlagenbau GmbH.

Site
Wilsdruff
Processes
Steel and sheet metal contract manufacturing (engineering, cutting, drilling, forming, welding,, Laser cutting, Flame cutting (CNC), Guillotine shearing (shear cutting), Bending (CNC), Drilling and sawing of beams (CNC), Welding MIG/MAG and arc welding per EN 1090-2, Welding robots (automated welding)
Materials
Structural steel, Stainless steel, Section steels, Beams up to HEM 600, Section steels and beams up to HEM 600
Certificates
EcoZert (ESG certificate), EN 1090-2 (welding work), EN 1009-4 (screening machines), EcoZert (Creditreform, ESG)
Founded
2007
Employees
approx. 90 (as of
Industries
Sand and gravel processing, Recycling and demolition, Biomass processing, Environmental and water technology, Primary and secondary raw material processing, Steel and sheet metal construction (contract manufacturing)
  1. 01

    Engineering (in-house design department)

  2. 02

    Cutting (laser cutting, CNC flame cutting, shearing)

  3. 03

    Drilling and sawing

  4. 04

    Bending

  5. 05

    Welding (welding robots, MIG/MAG per EN 1090-2)

  6. 06

    Blasting

  7. 07

    Rubber lining/wear protection

  8. 08

    Painting

  9. 09

    Assembly

  10. 10

    Service, spare parts, retrofitting, commissioning

Materials and Processes

S235

Structural steel

Base material for sheet metal and steel construction, laser cutting up to 20 mm, flame cutting up to 150 mm thickness

1.4301

Stainless steel

For wear- and corrosion-stressed components, laser cutting up to 15 mm thickness

HEM600

Section steels and beams up to HEM 600

CNC machining of beams up to 16,000 mm length on the drilling and sawing line

Locations

Standort Wilsdruff

Wilsdruff

DE

Headquarters, engineering and production

Part weight / size
Components up to 16,000 mm length (beam processing)
Lot size
Single-part and series production
Materials
Structural steel, stainless steel, section steels
  • Laser cutting system 12,000 x 3,000 mm (5 kW)
  • CNC flame cutting machine up to 8,000 x 3,000 mm, up to 150 mm
  • CNC press brake 400 t, 5,000 mm
  • CNC drilling and sawing line for beams up to HEM 600, up to 16,000 mm
  • Plate drilling system 9,000 x 3,000 mm
  • Drilling-sawing-welding line for section steels 12,000 mm
  • Welding robots
  • Through-feed roller conveyor blasting system
  • 2 paint shops (120 m² each)
  • Guillotine shear up to 4,000 mm

Hattingen

DE

Water technology site

Bensheim

DE

Service and project office (after acquisition of AT GmbH effective 01.11.2025), spare parts warehousing

Machines and Plants

Screening machine
Screening machineVibration technology · Sand and gravel processing
Density separator HDS
Density separator HDSWater-based density separation · Recycling
Double-shaft paddle washer
Double-shaft paddle washerWet processing · Gravel extraction
Density separator ASTRO
Density separator ASTROHeavy fraction sorting · Raw material processing

Inside the production

Photovoltaic system on the hall roofs in Wilsdruff (2023)
Photovoltaic system on the hall roofs in Wilsdruff (2023)
Screening machines in operation at Wezendonk, Netherlands
Screening machines in operation at Wezendonk, Netherlands
Density separator in plant view
Density separator in plant view
The complete system: WIMA machines and plants
The complete system: WIMA machines and plants
Trade fair appearance IFAT Munich 2024
Trade fair appearance IFAT Munich 2024

Industries

Sand and gravel processingRecycling and demolitionBiomass processingEnvironmental and water technologyPrimary and secondary raw material processingSteel and sheet metal construction (contract manufacturing)Recycling (demolition, mixed construction waste, street sweeping waste, compost)Biomass processing (root/residual wood destoning)Environmental technology (water, wastewater, resource management)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Steel and sheet metal contract manufacturing (engineering, cutting, drilling, forming, welding,Engineering––––Structural steel, Stainless steel, Section steels
Laser cuttingMachining–12,000 mm × 3,000 mm––Structural steel (up to 20 mm), Stainless steel (up to 15 mm)
Flame cutting (CNC)Machining–8,000 mm × 3,000 mm––Sheet up to 150 mm thickness
Guillotine shearing (shear cutting)Machining–4,000 mm––Sheet up to 12 mm material thickness
Bending (CNC)Forming–5,000 mm––Steel sheet
Drilling and sawing of beams (CNC)Machining–16,000 mm––Beams up to HEM 600, Section steels (12,000 x 200 x 200 mm)
Welding MIG/MAG and arc welding per EN 1090-2Joining––––Steel
Welding robots (automated welding)Joining––––Steel
Blasting (through-feed roller conveyor blasting system)Surface–16,000 mm × 2,200 mm × 580 mm––Steel
Painting (two paint shops)Surface––––Steel
Rubber lining (wear protection)Surface––––Steel
Assembly (sheet metal construction, steel construction, clean assembly)Assembly––––Steel
Manufacture of screening machines (circular, linear, elliptical motion screens) for classificationEngineering––––Steel
Water-based density separation (hydrodensity separators HDS-S/SV/M/WV, ASTRO)Engineering––––Sand, Gravel, Compost, Root wood, Demolition waste, Mixed construction waste, Street sweeping waste
Process water treatment (hydrocyclone unit HCU, lamella separator, belt filter press, sand trap)Engineering––––Process water, Sand, Suspended solids

15 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Laser cutting system–112,000 x 3,000 mm, 5 kW, sheet thicknesses up to 20 mm (structural steel) / 15 mm (stainless steel)–Wilsdruff
CNC flame cutting machine–1Sheet up to 8,000 x 3,000 mm, up to 150 mm thickness–Wilsdruff
Guillotine shear–1Cutting lengths up to 4,000 mm, material thickness up to 12 mm–Wilsdruff
Through-feed roller conveyor blasting system–116,000 x 2,200 x 580 mm (L x W x H)–Wilsdruff
CNC press brake–1400 t force, length 5,000 mm–Wilsdruff
CNC drilling and sawing line–1Beams up to HEM 600, length up to 16,000 mm–Wilsdruff
Plate drilling system–1Large-format sheets 9,000 x 3,000 mm (L x W)–Wilsdruff
Drilling-sawing-welding line–1Section steels 12,000 x 200 x 200 mm (L x W x H)–Wilsdruff
Welding robots––––Wilsdruff (welding robot hall)
Paint shop–2120 m² each2016Wilsdruff
Elliptical motion screen (screening machine, product)WIMA Ellipsenschwinger–Width 1,200-3,000 mm, length 4,000-8,000 mm, up to 30 m² screening area per deck–Wilsdruff
Circular motion screen (screening machine, product)WIMA Kreisschwinger–Screening area up to 30 m² per deck–Wilsdruff
Linear motion screen (screening machine, product)WIMA Linearschwinger–––Wilsdruff
Density separator HDS-M (product)WIMA HDS-M–Overall 14,800 x 2,500 x 3,900 mm, 8,500 kg, sediment edge length up to 150 mm–Wilsdruff
Hydrocyclone unit HCU 60 (product)WIMA HCU 60–2,900 x 2,400 x 3,400 mm, 60 m³/h, 3 cyclones of 100 mm Ø, 3,400 kg–Wilsdruff

Additional services

Engineering (in-house design department)Contract manufacturing (steel and sheet metal construction)Welding (MIG/MAG and arc welding per EN 1090-2, welding robots)Rubber lining/wear protectionPaintingRetrofittingMaintenance contractsTrainingSpare parts serviceCustomized special solutions/replacement of existing machines in the installed baseCommissioningService and support

Reference customers

Wezendonk Zand en Grind B.V. (Netherlands)Hülskens (Liebersee gravel plant)

Quality and Certification

WIMA carries out welding work per EN 1090-2 (MIG/MAG and arc welding). In the stringency center, machine constructions are handled per EN 1009-4; the Liebersee gravel processing plant was accepted in accordance with the standard in the course of the project.

EvidenceWilsdruff
EN 1090-2 (welding work)
EN 1009-4 (screening machines)
EcoZert (Creditreform, ESG)

History

  1. 1990

    Manfred Bräuer lays the foundation in screening machine construction (Bräuer Maschinen- und Anlagenbau GmbH); tradition in raw material processing since 1992

  2. 2007

    Foundation of WIMA on 18.12.2007 through acquisition of the insolvent Bräuer Group; start with 28 employees

  3. 2008

    52 employees in December

  4. 2010

    Purchase of the company premises (site with hall)

  5. 2015

    WIMA becomes a company of the Doppstadt Group (today Langenberger Innovation Group); 60 employees in December

  6. 2016

    Commissioning of the second paint shop

  7. 2018

    Construction and inauguration of the new assembly hall; 10 years of WIMA; 76 employees in December

  8. 2020

    Establishment of the Hattingen site for water technology through acquisition of the division from Doppstadt Systemtechnik

  9. 2022

    Acquisition and expansion of the neighboring property with hall; 15 years of WIMA

  10. 2023

    Hall converted into a welding robot hall; commissioning of the photovoltaic system; approx. 90 employees at year end

  11. 2024

    EcoZert from Creditreform; project in Wezendonk (NL); trade fair appearances at IFAT Munich and AGG1 Nashville

  12. 2025

    Modernization of the Liebersee gravel processing plant (Hülskens); acquisition of the business activities of AT GmbH (Bensheim) effective 01.11.2025

  13. 2026

    Martin Bunzel appointed Managing Director; Günter Specht leaves the management board effective 29.07.2026

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