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Witt Sensoric – Fertigung

Development and manufacturing of safety sensors and accessories for the door industry, Made in Germany.

Witt Sensoric Logo

Witt Sensoric GmbH

Berlin (Adlershof)New on Amplifa

1993Founded
Berlin-AdlershofMain plant with development, design and manufacturing
Pepperl+Fuchs GroupGroup affiliation

About Witt Sensoric

Since its founding in 1993, Witt Sensoric GmbH has specialized in the development and manufacture of safety sensors and accessories for the door industry. The company in Berlin-Adlershof covers the entire value chain: optoelectronic development, mechanical design and manufacturing – including large series – Made in Germany. The portfolio includes door light curtains, closing-edge safety devices, pull-in safety devices, reflective and single-beam light barriers, safety evaluation units, spiral cables, rubber profiles and accessories. Production uses, among other things, aluminum profiles fully potted with 2K epoxy resin, EPDM rubber profiles (RUBFLEX), PUR spiral cables, stainless steel mounting brackets (1.4301) and plastic housings made of ABS Lexan or PA6-GF30. Customers include almost all major European door manufacturers as original equipment; sales are handled via an online shop serving commercial specialist businesses. Witt Sensoric is part of the Pepperl+Fuchs Group and actively involved in standardization within the door industry associations.

Site
Berlin
Processes
Optoelectronic development, Mechanical design, Manufacturing of safety sensors and accessories (also large series), Development and manufacture of in-house test procedures (e.g. for RUBFLEX rubber profiles), Manufacturing including large series (Made in Germany), Innovations/industrial property rights (patents, utility models), Online shop for commercial specialist businesses
Materials
EPDM rubber compound (RUBFLEX®), Aluminum (C-profiles, housing profiles), PUR (spiral cable sheath), Stainless steel 1.4301 (V2A, mounting brackets), ABS, Lexan (polycarbonate), PA6 with 30% glass fiber, 2K epoxy resin (potting)
Certificates
resources SAVED certificate (recycling, INTERSEROH/ALBA Group), EN 12978 / EN 13241 (product standards), ISO 13849-1 (safety evaluation units AOS), resources SAVED certificate (recycling, INTERSEROH)
Founded
1993
Industries
Door industry (industrial/sectional doors, roller/high-speed doors), Doors and gates (automation technology)
  1. 01

    Optoelectronic development

  2. 02

    Mechanical design / industrial engineering

  3. 03

    Manufacturing including potting (also large series)

  4. 04

    Testing (in-house test procedures)

  5. 05

    Assembly and distribution (online shop for specialist businesses)

Materials and Processes

EPDM

EPDM rubber compound (RUBFLEX)

Specially developed compound with defined deformation and light channel for optical closing-edge safety devices, Shore hardness A 60/65 ±5.

Al

Aluminum

C-profiles and housing profiles for light curtains and sensors, some fully potted.

2K-Epoxidharz

2K epoxy resin (potting)

Full potting of the light curtain (e.g. LIGI-01) for IP67 protection against moisture and vibration.

PUR

PUR (spiral cable sheath)

Halogen-free, UV-stable cable sheath material with resistance to microbes, hydrolysis and mineral oils.

1.4301

Stainless steel 1.4301 (V2A)

Mounting brackets/fixing angles for pull-in safety devices and spiral cables.

ABS

ABS

Housing material, among others for SIGNAL12 standard variants.

PC

Lexan (polycarbonate)

Housing material named in the SIGNAL12 datasheet.

PA6-GF30

PA6 with 30% glass fiber

High-strength plastic housing for pull-in safety devices (TWIN-PRO).

PMMA

PMMA

Optics material for light barriers (RP 25).

Sites

Berlin-Adlershof

DE

Main plant: development, design and manufacturing

Lot size
Large series
Materials
Aluminum, EPDM, PUR, plastics, electronics

Products

Door and gate light curtains (LIGI, DEGI)
Door and gate light curtains (LIGI, DEGI)Fully potted aluminum profile · door industry
Optical closing edges (SIGNAL12, rubber profiles)
Optical closing edges (SIGNAL12, rubber profiles)EPDM profiles with single-beam light barrier · door industry
Pull-in safety devices (TWIN-SAFE, TWIN-PRO)
Pull-in safety devices (TWIN-SAFE, TWIN-PRO)Light barriers according to EN 12978 · door industry
Single-beam light barriers (ARGOS, SLENDER, EL 25, BILIX)
Single-beam light barriers (ARGOS, SLENDER, EL 25, BILIX)Electronics manufacturing, IP65/IP67 · door industry

Inside the production

Employees in production
Employees in production
Optoelectronic development
Optoelectronic development
Company building in Berlin-Adlershof
Company building in Berlin-Adlershof
Development
Development
Mechanical design
Mechanical design
Manufacturing, including large series
Manufacturing, including large series

Industries

Door industry (industrial/sectional doors, roller/high-speed doors)Doors and gates (automation technology)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Optoelectronic developmentEngineering–––––
Mechanical designEngineering–––––
Manufacturing of safety sensors and accessories (also large series)Assembly–––Large seriesAluminum, EPDM, PUR, Plastics, Electronics
Development and manufacture of in-house test procedures (e.g. for RUBFLEX rubber profiles)Testing––––EPDM

Additional services

Optoelectronic developmentMechanical designManufacturing including large series (Made in Germany)Innovations/industrial property rights (patents, utility models)Online shop for commercial specialist businesses

Reference customers

Almost all major European door manufacturers (original equipment)

Quality and Standards

The products are compliant with EN 13241 and EN 12978 (e.g. closing-edge and pull-in safety devices), and the AOS evaluation unit series was developed according to ISO 13849-1. In-house test procedures were developed to ensure the physical properties of the RUBFLEX rubber profiles.

EvidenceBerlin-Adlershof
EN 12978 / EN 13241 (product standards)
ISO 13849-1 (safety evaluation units AOS)
resources SAVED certificate (recycling, INTERSEROH)

History

  1. 1993

    Founding of Witt Sensoric GmbH, specialization in safety sensors and accessories for the door industry

  2. Acquisition as part of the Pepperl+Fuchs Group (over 30 years of door sensor technology experience)

  3. 2020

    Recycling savings of 39,276 kg of resources and 5,098 kg of greenhouse gases, resources SAVED certificate

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