Metrology and software for vibration analysis, machinery fault simulation and condition monitoring of rotating machines
Wixson GmbH
Frechen (DE) · Regional office United KingdomNew on Amplifa
About Wixson
Wixson GmbH, based in Frechen near Cologne, develops test and metrology equipment for the diagnosis of rotating machines. The portfolio includes the Machinery Fault Simulator ROTRION 3 for generating reproducible machinery fault signals, the 3-channel Smart Line Analyzer for vibration and acoustic analysis up to 6 kHz, the wireless synchronous sensors SyncLeap for three-axis vibration and temperature measurement with synchronized tacho reference, as well as the web-based condition monitoring platform ReliMon and the Rotary Machine Test Software for reference-based end-of-line testing with Mask-FFT, RMS and AI/ML-supported evaluation. The company was founded by engineers with many years of experience in condition monitoring, machine protection, vibration analysis and industrial automation. Target groups are manufacturers of electric motors, household appliances, automotive components, pumps, fans and gearboxes as well as operators of wind turbines. In addition to hardware and software, Wixson offers engineering services for machine diagnostics, monitoring solutions and training; documentation and data records can be further processed via CSV export and API.
- Site
- Frechen
- Processes
- Condition monitoring / machine monitoring, Vibration analysis, Acoustic and vibration testing (production testing), Machinery fault simulation (ROTRION 3), Synchronized wireless measurements (SyncLeap), Test software / software development, AI/ML-supported data analysis, Wind turbine condition monitoring
- Materials
- Machinery Fault Simulator, Smart Line Analyzer, Wireless Synchronous Sensor, Condition Monitoring Software, Rotary Machine Test Software
- Industries
- Wind energy, Electric motors, Household appliances, Automotive, Mechanical engineering, Pump/fan/gearbox manufacturers
- 01
Consulting on the measurement task
- 02
Engineering of test sequences and reference definitions
- 03
Fault simulation with ROTRION 3
- 04
Measurement data acquisition (Smart Line Analyzer, SyncLeap)
- 05
Evaluation and AI/ML-supported assessment
- 06
Documentation and test reports
- 07
Integration into production and monitoring systems
Products & Processes
Machinery Fault Simulator
Generates reproducible machinery fault signals with two vibration outputs, tacho output and a bearing database for AI datasets, analyzer tests and training.
Smart Line Analyzer
3-channel vibration and acoustic analyzer up to 6 kHz with Modbus RTU, Wi-Fi, USB and six volt-free relay outputs.
Wireless Synchronous Sensor
Three-axis vibration and temperature measurement with synchronized tacho signal for variable-speed machines.
Condition Monitoring Software
Web-based monitoring with live data, FFT, orbit, phase, trend and alarm history.
Rotary Machine Test Software
Reference-based acoustic and vibration production testing with Mask FFT, RMS limits and PDF/Excel reports.
Locations
Frechen
DEHeadquarters, development and sales
- ROTRION 3 Machinery Fault Simulator
- Smart Line Analyzer (3 channels, up to 6 kHz)
- SyncLeap wireless synchronous sensors
- ReliMon monitoring platform
Regional Office United Kingdom
GBRegional office
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
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| Testing | – | – | – | – | – |
| Testing | – | – | – | – | – |
| Testing | – | – | – | – | – |
| Testing | – | – | – | – | – |
| Testing | – | – | – | – | – |
| Engineering | – | – | – | – | – |
| Testing | – | – | – | – | – |
5 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Machinery Fault Simulator (Rotating Machinery Fault Signal Generator) | Wixson ROTRION 3 | – | – | – | Wixson GmbH, Frechen |
| 3-channel vibration/acoustic analyzer | Wixson Smart Line Analyzer | – | – | – | Wixson GmbH, Frechen |
| Wireless synchronous sensor (3-axis, vibration + temperature, synchronized tacho signal) | Wixson SyncLeap | – | – | – | Wixson GmbH, Frechen |
| Web-based condition monitoring system | Wixson ReliMon | – | – | – | Wixson GmbH, Frechen |
| Test software for acoustic and vibration production testing | Wixson Rotary Machine Test Software | – | Windows 10/11 · Linux; reports PDF/Excel | – | Wixson GmbH, Frechen |
Additional services
History
Founded by engineers and industrial specialists with many years of experience in condition monitoring, machine protection, vibration analysis and industrial automation