Precision parts, clamping devices, permanent moulds, dies and assemblies – machined and additively manufactured in Radevormwald
WMV Werkzeugmaschinen – Vorrichtungsbau GmbH
RadevormwaldNew on Amplifa
About us
Since 1989, WMV Werkzeugmaschinen – Vorrichtungsbau GmbH has been manufacturing precision parts, fixtures, measuring gauges, clamping devices and semi-automated workstations at its Radevormwald site. Its range of services extends from consulting and project planning through engineering with 3D design, CAD/CAM, calculation and topology optimisation to the manufacture of single parts and small series as well as mechanical and electromechanical assembly including materials management and logistics. Processes include turning (conventional and CNC), milling (3- and 5-axis), cylindrical and surface grinding, wire and sinker EDM as well as 3D printing (FDM, SLS) with plastics and metal alloys. A key focus is the construction of clamping devices with runout accuracies down to 2 µm, as well as the manufacture of permanent moulds and dies for foundries and drop forges. Customers come from mechanical engineering, machine tool manufacturing, aerospace, marine, medical technology and special machinery construction. The quality management system is certified to DIN EN ISO 9001:2015.
- Site
- Radevormwald
- Processes
- 3D design / CAD design, CAD/CAM (Mastercam 3D), Topology optimisation (ANSYS Workbench), Reverse engineering (surface reconstruction), 3D printing (FDM, SLS; plastic and metal), Conventional turning, CNC turning, CNC milling (3-axis)
- Materials
- Steel (tool steel for permanent moulds and dies), Carbide (centre points), Plastics (also fibre-reinforced, 3D printing), Metal alloys (3D printing), Tool steel, Carbide, Plastics (also fibre-reinforced), Metal alloys
- Certificates
- DIN EN ISO 9001:2015
- Founded
- 1989
- Industries
- Mechanical engineering, Machine tool manufacturers, Special machinery construction, Aerospace, Marine, Medical technology
- 01
Engineering (3D design, CAD/CAM, calculation, topology optimisation,
- 02
Generative manufacturing (FDM, SLS)
- 03
Turning (conventional and CNC)
- 04
Milling (3-axis and 5-axis)
- 05
Wire and sinker EDM
- 06
Cylindrical and surface grinding
- 07
Heat treatment and coating (outsourced, organisation)
- 08
Assembly manufacturing and assembly
- 09
Measurement / inspection (measurement reports, EMPB)
Materials & Processes
Tool steel
Material for permanent moulds, dies and steel moulds for gravity die casting and drop forging.
Carbide
Equipping of centre points and clamping devices with runout down to 2 µm.
Plastics (also fibre-reinforced)
Materials for 3D printing of prototype parts and functional samples.
Metal alloys
Materials for generative manufacturing using FDM and SLS.
Sites
Radevormwald
DEManufacturing / competence site / administration
- Lot size
- from lot size 1
- Materials
- Steel, carbide, plastic, metal alloys
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| 3D design / CAD designEngineering | – | – | – | – | – |
| CAD/CAM (Mastercam 3D)Engineering | – | – | – | – | – |
| Topology optimisation (ANSYS Workbench)Engineering | – | – | – | – | – |
| Reverse engineering (surface reconstruction)Engineering | – | – | – | – | – |
| 3D printing (FDM, SLS; plastic and metal)Additive | – | – | – | – | various plastics (also fibre-reinforced), metal alloys |
| Conventional turningMachining | – | 2000 mm × Ø 400 mm | – | – | – |
| CNC turningMachining | – | 1200 mm × Ø 360 mm | – | – | – |
| CNC milling (3-axis)Machining | – | 1000 mm × 650 mm × 600 mm | – | – | – |
| 5-axis milling (Quaser)Machining | – | 410 mm × 610 mm × 500 mm | – | – | – |
| Heavy-duty milling (Reckermann, TNC 124)Machining | – | 1000 mm × 450 mm × 370 mm | – | – | – |
| Cylindrical grinding (external, internal, face grinding)Machining | Runout accuracy 0.002 mm | 1000 mm × 500 mm | – | – | – |
| Surface grindingMachining | – | 700 mm × 400 mm | – | – | – |
| Wire EDMMachining | – | 500 mm × 350 mm × 426 mm | – | – | – |
| Sinker EDMMachining | – | 600 mm × 400 mm × 400 mm | – | – | – |
| Assembly manufacturing / assemblyAssembly | – | – | – | – | – |
| Assembly of fixtures and systems (mechanical and electrical)Assembly | – | – | – | – | – |
| Permanent mould construction (gravity die casting / gravity and low-pressure die casting)Casting | – | – | – | – | steel |
| Die construction (for drop forging)Forming | – | – | – | – | steel |
| Clamping device construction (centre points, collet chucks, mandrels, adapters, inspection mandrels)Joining | Runout down to 2 µm | – | – | – | carbide |
| Measurement / quality assurance (measurement reports, EMPB)Inspection | – | – | – | – | – |
| Heat treatment and coating (outsourced, organisation)Surface | – | – | – | – | – |
21 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Conventional lathe | Boehringer VDF | 3 (convent | Ø 400 mm, length 2000 mm / Ø 560 mm, length 1500 mm | – | Radevormwald |
| Conventional lathe | Harrison ALPHA 1460 XS | – | Ø 400 mm, length 1200 mm | – | Radevormwald |
| CNC lathe | Hwacheon | – | Ø 360 mm, length 1200 mm | – | Radevormwald |
| CNC lathe | Citizen Miyano | – | Ø up to 560 mm, length up to 1500 mm | – | Radevormwald |
| CNC lathe | Harrison Alpha | – | – | – | Radevormwald |
| 3-axis CNC milling machine | DMG CMX1100 | 4 (3-axis | max. 1100 x 700 x 500 mm (largest) | – | Radevormwald |
| 3-axis CNC milling machine | Hartford Power Center 1000 | – | – | – | Radevormwald |
| 3-axis CNC milling machine | Mikron U900 | – | – | – | Radevormwald |
| 3-axis CNC milling machine | Hermle U630 | – | – | – | Radevormwald |
| 5-axis milling machine | DMG DMU75 Monoblock | 3 (5-axis | max. 700 x 700 x 500 mm | – | Radevormwald |
| 5-axis milling machine | Quaser M400 | – | x = 410 mm, y = 610 mm, z = 500 mm | – | Radevormwald |
| Conventional milling machine | Hermle, Deckel, Maho various open machines | 4 | – | – | Radevormwald |
| Milling machine (heavy machining) | Reckermann TNC 124 control | 1 | max. 1000 x 450 x 370 mm | – | Radevormwald |
| Cylindrical grinding machine | Kellenberger | 7 (grindin | 500 x 1000 mm | – | Radevormwald |
| Surface grinding machine | Elb Schliff | – | 700 x 400 x 400 mm | – | Radevormwald |
| Wire EDM machine | Agie Cut Progress V-3 | – | X = 500 mm, Y = 350 mm, Z = 426 mm | – | Radevormwald |
| Sinker EDM machine | Sodick AD55L LN2 | 3 (EDM | 600 x 400 x 400 mm | 2020 | Radevormwald |
| Rotary/tilting axis (for sinker EDM) | Sodick ITS-MA2-100 | 1 | – | 2020 | Radevormwald |
| Multisensor measuring machine | Keyence LMX | 1 | – | – | Radevormwald |
| 3D production measuring system | Keyence XM-5000 | 1 | – | – | Radevormwald |
| Measuring machine | Etalon KMG | 1 | – | – | Radevormwald |
Additional services
Reference customers
Quality
Quality is ensured and documented in precisely defined processes; state-of-the-art inspection and measuring equipment (including Keyence LMX, Keyence XM-5000, Etalon KMG) monitors all manufacturing processes. Measurement reports and EMPB are provided on request; the quality management system is certified to DIN EN ISO 9001:2015.
| Evidence | Radevormwald |
|---|---|
| DIN EN ISO 9001:2015 |
History
- 1989
Foundation of WMV Werkzeugmaschinen – Vorrichtungsbau GmbH
- 2019
Introduction of the engineering department (design/development, calculation, CAD/CAM) with SolidWorks, ANSYS Workbench and Mastercam
- 2020
Certification of the quality management system to DIN EN ISO 9001:2015 by AGQS in March
- 2023
Recertification DIN EN ISO 9001:2015 in April