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Wohlana – Fertigung

Individually made orthopaedic mattresses, pillows and bedding from Stockstadt am Main

Wohlana Logo

Wohlana UG

Stockstadt am Main (DE)New on Amplifa

20+ yearsDevelopment of orthopaedic sleep products

About Wohlana

Wohlana UG is a German manufacturer of mattresses and premium bedding based in Stockstadt am Main near Aschaffenburg. The company produces medically orthopaedic health mattresses individually to customer specifications by hand – alongside mattresses also slatted frames, pillows, TOPPER/pads, duvets, bed systems as well as products for the care and incontinence sector (HOMECARE). Wohlana has developed all products itself and tested them in various clinics. In-house developments include the Kugeltraum filling material and the Laxol Silverstar® TENCEL® cover fabric, a silver-containing fibre fabric with antibacterial and antistatic properties. A special impregnation process prevents mould infestation, and all materials are CFC-free. The products are used among others by rehabilitation clinics; further fields of application are truck drivers' sleep cabins, motorhomes, boats as well as baby and children's bedding. Production is carried out as made-to-measure single-piece manufacturing in Germany.

Site
Stockstadt am Main
Processes
Manufacture of made-to-measure orthopaedic mattresses (individual production), Manufacture of pillows (3D pillows, neck support pillows, reading pillows, travel and car pillows), Special impregnation process (mould protection), Handcrafted mattresses and bedding incl. slatted frames, duvets, TOPPER/pads, Individual production / made-to-measure manufacturing, Handcrafting in Germany, Development of own products (Kugeltraum, Laxol), Products for incontinence/home care (HOMECARE)
Materials
Laxol Silverstar® TENCEL® (silver-containing fibre fabric), 3D fabric, Kugeltraum (filling material, in-house development), ViscoAIR (pillow material), Merino wool, CFC-free materials, Laxol Silverstar® TENCEL®, Kugeltraum (in-house development)
Industries
Health/Wellness (orthopaedic mattresses), Rehabilitation clinics, Trucks/long-haul transport (sleep cabins), Motorhomes, caravans, boats, Baby/children's bedding, Care/home care sector (HOMECARE)
  1. 01

    In-house development (Kugeltraum, Laxol)

  2. 02

    Material selection/cutting

  3. 03

    Impregnation

  4. 04

    Handcrafting/finishing

  5. 05

    Distribution ex works

Materials & Processes

TENCEL

Laxol Silverstar® TENCEL®

Silver-containing fibre fabric: antibacterial, odour-inhibiting, antistatic, washable and suitable for sensitive skin.

3D

3D fabric

Highly breathable fabric with unique moisture transport, used for mattress covers and pillows among other things.

KT

Kugeltraum (in-house development)

Filling material for pillows and mattresses that adapts to the body shape and remains dimensionally stable.

VA

ViscoAIR

Pillow material for neck support pillows and other pillow types.

WOLLE

Merino wool

Natural fibre for wool beds and bedding with a cosy sleeping climate.

IMP

Impregnation process

Special process that makes mould infestation of the products virtually impossible.

Locations

Stockstadt am Main

DE

Production and distribution

Lot size
Made-to-measure single-piece manufacturing
Materials
Foam, visco foam, 3D fabric, TENCEL, Kugeltraum, Merino wool

Products

Wohlana med 3D Mattress
Wohlana med 3D MattressHandcrafting · Rehabilitation clinics/health
Wohlana 3D Pillow
Wohlana 3D PillowKugeltraum filling · wellness/travel
Baby/Children's Mattress
Baby/Children's Mattress3D fabric · baby/children's bedding
Merino Wool Bed
Merino Wool BedBedding · health/wellness
Truck Driver Mattress
Truck Driver MattressMade-to-measure manufacturing · long-haul/truck

Inside the production

Sleeping weightlessly, without back pain
Sleeping weightlessly, without back pain
Mattress for two
Mattress for two
Removable lying surface for easy cleaning
Removable lying surface for easy cleaning
Cover fabric Laxol Silverstar® TENCEL®
Cover fabric Laxol Silverstar® TENCEL®

Industries

Health/Wellness (orthopaedic mattresses)Rehabilitation clinicsTrucks/long-haul transport (sleep cabins)Motorhomes, caravans, boatsBaby/children's beddingCare/home care sector (HOMECARE)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of made-to-measure orthopaedic mattresses (individual production)Plastics–––Single-piece manufacturingFoam, Visco foam, 3D fabric, TENCEL (Laxol Silverstar), Kugeltraum filling, Merino wool
Manufacture of pillows (3D pillows, neck support pillows, reading pillows, travel and car pillows)Plastics––––Kugeltraum filling, 3D fabric, ViscoAIR
Special impregnation process (mould protection)Surface–––––
Handcrafted mattresses and bedding incl. slatted frames, duvets, TOPPER/padsAssembly––––TENCEL, Silverstar, Wool

Additional services

Individual production / made-to-measure manufacturingHandcrafting in GermanyDevelopment of own products (Kugeltraum, Laxol)Products for incontinence/home care (HOMECARE)

Reference customers

numerous rehabilitation clinics (unnamed)

History

  1. Start of work on the corporate vision of orthopaedic sleep products (according to the website for more than 20 years)

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