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WOLFTECH – Fertigung

Rigid warm-edge spacer systems for insulating glass – AlphaTherm Pro (ABS GF30) and Low Psi (PP GF40), made in Germany.

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WOLFTECH Product Systems

Johanniskirchen · GermanyNew on Amplifa

Johanniskirchen, GermanyLocation
2 (AlphaTherm Pro, WOLFTECH Low Psi)Product platforms
8–20 mm; larger widths on requestStandard widths

About WOLFTECH

WOLFTECH develops and supplies rigid warm-edge spacer systems for manufacturers of insulating glass units. The product platforms AlphaTherm Pro (ABS reinforced with 30 % glass fiber, λeq 0.14 W/(mK)) and WOLFTECH Low Psi (polypropylene with 40 % glass fiber, λeq 0.155 W/(mK)) combine low thermal conductivity, dimensional stability and multi-layer barrier protection against gas loss and moisture. Standard widths are 8–20 mm (AlphaTherm Pro) and 12–20 mm (Low Psi); larger widths are possible to specification. The spacers are supplied as 5.1-m boxes, 6-m straight lengths or 5.0-m boxes and are designed for existing IGU production lines. WOLFTECH Low Psi is certified for bending with LiSEC ZRC & ROC and compatible with Lombarda systems; the bending certification of AlphaTherm Pro is in progress (target end of Q3 2026). Matching corner keys and connectors as well as accessories for controlled gas filling complete the system. The location is Johanniskirchen in Bavaria.

Site
Johanniskirchen
Processes
Warm-edge spacer system AlphaTherm Pro (ABS+30% GF, rigid warm edge), Warm-edge spacer system WOLFTECH Low Psi (PP GF40, bending LiSEC-certified), Bending of the spacer (automated, LiSEC ZRC & ROC certified; Lombarda compatible), Frame fabrication cut-and-connect / corner joint with corner keys and linear connectors, Gas filling (accessories for controlled gas filling), ift testing / EN 1279 durability testing for insulating glass, Bending certification AlphaTherm Pro (in progress, target Q3 2026), Technical support
Materials
ABS reinforced with 30% glass fiber (AlphaTherm Pro), Polypropylene reinforced with 40% glass fiber (PP GF40, Low Psi), Metallized composite foil (premium multi-barrier metallised foil), ABS reinforced with 30 % glass fiber, Polypropylene reinforced with 40 % glass fiber, Metallized composite foil (premium multi-barrier)
Certificates
EN 1279 (insulating glass durability), ift testing
Industries
Insulating glass manufacturers (IGU), Architects and planners, Window and facade construction, Distributors
  1. 01

    Extrusion of the plastic profiles

  2. 02

    Coating with metallized composite foil (multi-barrier)

  3. 03

    Assembly into boxes/straight lengths (5.1 m / 6 m / 5.0 m)

  4. 04

    Cut-and-connect frame fabrication with corner keys and connectors

  5. 05

    Gas filling (accessories)

  6. 06

    ift testing / EN 1279

Materials & Processes

ABS GF30

ABS reinforced with 30 % glass fiber

Core material of AlphaTherm Pro with λeq 0.14 W/(mK) for dimensional stability and precise frame processing.

PP GF40

Polypropylene reinforced with 40 % glass fiber

Basis of WOLFTECH Low Psi (λeq 0.155 W/(mK)), LiSEC bending-certified for automated and manual production.

MBF

Metallized composite foil (premium multi-barrier)

Multi-layer barrier protection foil against gas loss and moisture ingress.

Location

Johanniskirchen

DE

Development and supply

Materials
ABS GF30, PP GF40
  • LiSEC bending machine (ZRC & ROC certified for WOLFTECH Low Psi)
  • Compatible Lombarda bending system

System Components

Corner keys and connectors (accessories)
Corner keys and connectors (accessories)Accessories · Insulating glass
WOLFTECH Low Psi profiles in multiple colors
WOLFTECH Low Psi profiles in multiple colorsExtrusion · Warm edge
Matt black 90° corner key
Matt black 90° corner keyCut-and-connect · Frame fabrication
Corner key for gas filling
Corner key for gas fillingGas filling · Insulating glass
Pre-butyylized corner key
Pre-butyylized corner keyButyl application · Frame fabrication

Inside the production

Cross-section of wood-aluminum window with triple glazing and glass edge
Cross-section of wood-aluminum window with triple glazing and glass edge

Industries

Insulating glass manufacturers (IGU)Architects and plannersWindow and facade constructionDistributors

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Warm-edge spacer system AlphaTherm Pro (ABS+30% GF, rigid warm edge)Plastics–5.1 m or 6 m (delivery format) × 20 mm standard width (larger widths––ABS with 30% glass fiber
Warm-edge spacer system WOLFTECH Low Psi (PP GF40, bending LiSEC-certified)Plastics–5.0 m (box delivery format) × 20 mm––Polypropylene with 40% glass fiber
Bending of the spacer (automated, LiSEC ZRC & ROC certified; Lombarda compatible)Forming––––Polypropylene with 40% glass fiber
Frame fabrication cut-and-connect / corner joint with corner keys and linear connectorsJoining––––ABS with 30% glass fiber, Polypropylene with 40% glass fiber
Gas filling (accessories for controlled gas filling)Assembly–––––
ift testing / EN 1279 durability testing for insulating glassTesting–––––
Bending certification AlphaTherm Pro (in progress, target Q3 2026)Testing––––ABS with 30% glass fiber

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
LiSEC bending machine (ZRC & ROC certified for WOLFTECH Low Psi)LiSEC ZRC / ROC––––
Compatible Lombarda bending systemLombarda––––

Additional services

Technical supportDelivery in 5.1-m boxes or 6-m straight lengthsAccessories (corner keys, connectors, gas filling)Custom colors on requestLarger widths to specification

Quality & Testing

WOLFTECH spacers are ift-tested and tested in accordance with EN 1279 with regard to durability for insulating glass; the bending certification for AlphaTherm Pro is targeted for completion by end of Q3 2026.

EvidenceJohanniskirchen
EN 1279 (insulating glass durability)
ift testing

History

  1. 2026

    Bending certification AlphaTherm Pro in progress, target completion end of Q3 2026

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