Fully assembled, printed wire harness sets for control cabinet, distribution board and meter cabinet construction.
WUSTEC
New on Amplifa
About WUSTEC
WUSTEC specializes in fully automated cable and wire harness assembly for control cabinet, distribution board and meter cabinet construction. The company manufactures pre-assembled, labeled conductor and wire harness sets that are delivered including markings for start and end points, so that wiring can be carried out without a circuit diagram and without specialized personnel. The range of services includes cutting, stripping, ultrasonically compacted strands without ferrules, crimping, printing and bundling in assembly sequence. The product range includes custom wiring jumpers, custom meter cabinet wiring harnesses, and grounding cables and grounding bridges with open or closed cable lugs. With the WIRE Mind cloud software, wire lists can be automatically bundled, labeled and ordered. Thanks to 2,800 km of cable in stock, pre-assembled sets are delivered within 48 hours – from a quantity of 1 piece. Customers include control cabinet construction, electrical distribution and sub-distribution board construction, mechanical engineering, building installation and main power distribution.
- Processes
- Fully automated wire harness production (cutting, stripping, ultrasonic compaction, crimping,, Ultrasonic compaction of strands, Crimping, Customized wiring jumpers with bundling and labeling, Printed strand sets (labeling in fully automated cable production), Assembly of meter strands / wiring harnesses for meter cabinets (fully automatic), Manufacture of grounding cables and grounding bridges (open or closed cable lugs), Round and sequential wire bundles for control cabinet construction
- Materials
- Cable/conductor (insulated strands), Copper (conductor material, contact resistance), Copper strands, Insulated cables/wires
- Industries
- Control cabinet construction, Electrical distribution and sub-distribution board construction, Mechanical engineering, Distribution board construction, Building installation, Main power distribution
- 01
Wire list upload via WIRE Mind Cloud
- 02
Cutting of the wires
- 03
Stripping
- 04
Ultrasonic compaction or crimping
- 05
Printing (start/end point)
- 06
Bundling in assembly sequence
- 07
Labeling and shipping within 48 hours
Materials & Processes
Copper strands
Conductor material for wire harness sets, ultrasonically compacted connections and grounding cables with low contact resistance.
Insulated cables/wires
Basis for printed, bundle-ready conductor and wire harness sets in fully automated production.
Components & Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Fully automated wire harness production (cutting, stripping, ultrasonic compaction, crimping,Joining | – | – | – | 1 | Cable/conductor (copper strands, insulated) |
| Ultrasonic compaction of strandsJoining | – | – | – | – | Copper strands |
| CrimpingJoining | – | – | – | – | Copper strands |
| Customized wiring jumpers with bundling and labelingAssembly | – | – | – | – | Cable/conductor |
| Printed strand sets (labeling in fully automated cable production)Assembly | – | – | – | 1 | Cable/conductor |
| Assembly of meter strands / wiring harnesses for meter cabinets (fully automatic)Assembly | – | – | – | – | Cable/conductor |
| Manufacture of grounding cables and grounding bridges (open or closed cable lugs)Assembly | – | – | – | – | Copper |
| Round and sequential wire bundles for control cabinet constructionAssembly | – | – | – | – | Cable/conductor |
2 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Fully automatic wire processing machines (cutting, stripping, crimping, printing, bundling) | – | – | – | – | – |
| Ultrasonic welding/compaction systems | – | – | – | – | – |
Additional services