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WW-K – Fertigung

Manufacturing, processing, and distribution of wide flat steel, forgings, as well as punching and burning parts.

WW-K Logo

WW-K Warmwalzwerk Königswinter GmbH

Königswinter (Ladestraße, 53639) · GermanyNew on Amplifa

ca. 1975Founded (Start of wide flat steel production)
2010Independent company as WW-K Warmwalzwerk
5–80 mm Thickness, 240–860 mm WidthRolling program, lengths up to 20,000 mm
up to 30 tForging weight
up to 20,000 mmMaximum length of wide flat steel

About WW-K Warmwalzwerk Königswinter GmbH

WW-K Warmwalzwerk Königswinter GmbH is a specialized partner for the manufacturing, processing, and distribution of wide flat steel, forgings, and punching and burning parts. For around 50 years, the company has been producing and processing wide flat steel and rounds, since 2010 as an independent company. On its own rolling mill line, a production program is created with a very wide range of dimensions: standard dimensions from 240 to 860 mm width, 5 to 80 mm thickness, and 3000 to 20000 mm length; forgings are manufactured up to 30 tons. The value creation includes hot rolling, CNC-controlled burning cutting of formed parts and rounds, edge processing (rolling and milling edges), blasting according to DIN EN ISO 8501-1, and heat treatment in the rolling furnace (normalizing, stress-relieving annealing, hardening, tempering). The material program ranges from unalloyed structural steels to fine-grained, quenched-tempered, and weather-resistant structural steels, as well as tool and wear steels. Customers come from Automotive, steel trade, offshore, tool manufacturing, civil and structural engineering, as well as metal and mechanical engineering. The site is in Königswinter in North Rhine-Westphalia, with its own rail connection for shipping and logistics.

Site
Königswinter
Processes
Hot rolling of wide flat steel, Burning cutting of formed parts and rounds (CNC-controlled burning cutting machines), Edge processing (rolling edges, milling edges), Surface blasting according to DIN EN ISO 8501-1, Heat treatment: Normalizing, stress-relieving annealing, hardening, tempering, Material testing: Tensile test, hardness test, Charpy impact bending test down to -40 °C, bending, Manufacture of forgings (up to 30 tons), Production of rounds and punching parts for the automotive industry
Materials
S 235 JR, S 235 J0, S 235 J2, S 275 JR, S 275 J0, S 275 J2, S 355 JR, S 355 J0
Certificates
In-house testing laboratory (DKD-certified equipment), UT testing according to DIN EN 10160, Charpy impact bending test down to −40 °C, Blasting according to DIN EN ISO 8501-1
Founded
ca. 1975
Industries
Automotive, Steel trade, Offshore, Tool manufacturing, Civil and Structural Engineering, Metal and Mechanical Engineering
  1. 01

    Hot rolling of wide flat steel and forgings

  2. 02

    Burning cutting of formed parts and rounds

  3. 03

    Edge processing (rolling and milling edges)

  4. 04

    Surface blasting

  5. 05

    Heat treatment

  6. 06

    Material testing

  7. 07

    Product consultation and shipping by freight forwarder or rail

Materials and Processes

S235

Unalloyed Structural Steels (S 235 JR/J0/J2, S 275 JR/J0/J2, S 355 JR/J0/J2/K2)

Standard grades according to DIN EN 10025-2 for general steel construction and further processing applications.

S355J0W

Weather-resistant Structural Steels (S 355 J0 W, S 355 J2 W)

For offshore and construction applications with increased requirements for corrosion resistance according to DIN EN 10025-5.

S420N

Fine-grained Structural Steels (S 420 N, S 460 N)

High-strength grades according to DIN EN 10025-3 for load-bearing constructions.

C45E

Quenched-Tempered Steels (C 45, C 45 E, 42 CrMo 4, 42 CrMoS 4)

For heat-treated components with higher strength requirements according to DIN EN ISO 683.

16MnCr5

Wear Steels (16 MnCr 5, C 10 E)

For wear-hardened components, e.g., in the automotive industry.

1.1730

Tool Steels (B 1, C 45 U)

For tool manufacturing according to EN ISO 4957.

1.8902

Wear Steel 1.8902

Special grade in the product program for specific customer requirements.

Sites

Standort Königswinter

Königswinter

DE

Production and Distribution (Rolling Mill, Loading Street)

Part weight / size
Forgings up to 30 t; Sheet thickness 5–80 mm
Lot size
including small batch sizes
Materials
Structural steels, fine-grained structural steels, quenched-tempered steels, weather-resistant structural steels, tool
  • Wide flat steel rolling mill
  • CNC-controlled burning cutting machines
  • Rolling furnace (heat treatment)
  • Blasting plant
  • Processing center for sample production (material testing laboratory)
  • Own rail connection

Components and Products

Wide flat steel in a broad range of dimensions
Wide flat steel in a broad range of dimensionsHot rolling · Steel trade, mechanical engineering
Burning parts and rounds
Burning parts and roundsCNC burning cutting · Automotive, Offshore

Inside the production

A look inside the WW-K steel plant
A look inside the WW-K steel plant
Wide flat steel production at WW-K
Wide flat steel production at WW-K
WW-K team at the company health day
WW-K team at the company health day

Industries

AutomotiveSteel tradeOffshoreTool manufacturingCivil and Structural EngineeringMetal and Mechanical Engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Hot rolling of wide flat steelFormingtightest tolerances20000 mm × 860 mm × 80 mm–small batch sizesunalloyed structural steels, fine-grained structural steels, quenched-tempered steels, weather-resistant structural steels, tool steels, wear steels
Burning cutting of formed parts and rounds (CNC-controlled burning cutting machines)Machiningtightest tolerances10000 mm × 2000 mm × 80 mm––Steel
Edge processing (rolling edges, milling edges)Surface–12500 mm × 1400 mm––Steel
Surface blasting according to DIN EN ISO 8501-1Surface–12500 mm––Steel
Heat treatment: Normalizing, stress-relieving annealing, hardening, temperingHeat Treatment–12500 mm × 1400 mm × 400 mm (stack height)––Steel
Material testing: Tensile test, hardness test, Charpy impact bending test down to -40 °C, bendingTesting––––Steel
Manufacture of forgings (up to 30 tons)Forming–18000 mm × 860 mm30 t–Steel
Production of rounds and punching parts for the automotive industryForming––––Steel

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Wide flat steel rolling mill––Width 240–860 mm, Thickness 5–80 mm, Length 3000–20000 mm–Königswinter
CNC-controlled burning cutting machines––Max length 10000 mm, Max width 2000 mm, Thickness 5–80 mm–Königswinter
Rolling furnace (heat treatment)––Max length 12500 mm, Max width 1400 mm, Max stack height 400 mm–Königswinter
Blasting plant––––Königswinter
Processing center for sample production (material testing laboratory)––––Königswinter

Additional services

Burning parts/CNC burning cuttingEdge processing (rolling and milling edges)Surface blasting according to DIN EN ISO 8501-1Heat treatment (Normalizing, stress-relieving annealing, hardening, tempering)Material testing (Tensile test, hardness test, Charpy impact bending test, bending test, UT testing)Product consultationOn-site consultationLogistics/Shipping by freight forwarder or rail (own rail connection)Collection

Quality and Testing

For quality assurance, WW-K performs tensile tests, hardness tests, Charpy impact bending tests down to −40 °C, bending tests, and UT testing according to DIN EN 10160 in its own laboratory with DKD-certified equipment. In its own processing center for sample production, further tests can be carried out on short notice with accredited external service providers.

EvidenceKönigswinter
In-house testing laboratory (DKD-certified equipment)
UT testing according to DIN EN 10160
Charpy impact bending test down to −40 °C
Blasting according to DIN EN ISO 8501-1

Company History

  1. ca. 1975

    Start of production and processing of wide flat steel and rounds for the automotive industry (operating for 50 years according to the website).

  2. 2010

    Continuation as an independent company, WW-K Warmwalzwerk Königswinter GmbH; supply to customers in automotive, steel trade, offshore, tool manufacturing, civil and structural engineering, as well as metal and mechanical engineering.

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