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XENLUX – Fertigung

Development and production of passive fiber-optic components and systems for data transmission and sensor technology.

XE

XENLUX AG

Buochs (CH)New on Amplifa

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Buochs, SwitzerlandLocation

About XENLUX

XENLUX AG, headquartered in Buochs (Canton of Nidwalden, Switzerland), develops, produces and offers fiber-optic components and systems for applications in passive optical data and signal transmission in networks and sensors. The portfolio includes passive directional couplers, wavelength multiplexers (WDM, CWDM), bandpass, longpass and shortpass filters, star couplers and attenuators, either to customer specification or from the standard range. Production is based on microlens technology (GRIN lenses), planar technology with integrated-optical structures on glass or plastic substrates, and face-end technology (mixing rod) with large-core glass fibers up to 1000 µm core diameter. In addition, components are integrated with transmitters/receivers into complete systems for measuring physical quantities such as temperature, pressure, tension and torsion. As part of its engineering services, XENLUX supports customers from feasibility studies through prototyping to the production of key components, as well as with training and outsourcing services.

Site
CH-6374 Buochs
Processes
Manufacture of fiber-optic components (microlens technology, GRIN lenses), Planar technology - integrated-optical components on glass or plastic substrates, Face-end technology (mixing rod technology) - components with large-core glass fibers, Optical coating of lenses/face-ends (interference layers, filter coatings), Passive fiber-optic directional couplers, Wavelength multiplexers (WDM, CWDM), Bandpass, longpass and shortpass filters, Star couplers
Materials
Glass fibers (incl. large-core glass fibers, core diameter >200µm to 1000µm), Gradient-index lens (GRIN lens, glass cylinder), Glass substrate (integrated-optical structures), Plastic substrate (optical chip, micro-optical bench), Gradient-index lens (glass cylinder), Glass and plastic substrates with integrated-optical structures, Large-core glass fibers (core diameter >200 µm to 1000 µm), Glass fibers
Industries
Optical data and signal transmission / telecommunications, Sensor technology, Glass fiber industry
  1. 01

    Feasibility study

  2. 02

    Product development & documentation

  3. 03

    Functional prototyping

  4. 04

    Prototype testing & definition of production methodology

  5. 05

    Manufacture of fiber-optic components (microlens, planar, face-end)

  6. 06

    Optical coating of lenses/face-ends

  7. 07

    Inspection & testing

  8. 08

    System integration with transmitter/receiver

  9. 09

    Training & instruction

Materials & Technologies

GRIN

Gradient-index lens (glass cylinder)

Basis of microlens technology; parabolic index profile focuses or collimates the light, with interference coating on the planar surface.

PLAN

Glass and plastic substrates with integrated-optical structures

Planar waveguide structures (optical chip, micro-optical bench) for compact components with splits from 1x2 to 1x64.

DCF

Large-core glass fibers (core diameter >200 µm to 1000 µm)

Used in face-end technology (mixing rod) to realize virtually any input and output port configuration with low insertion losses.

FIB

Glass fibers

Base material for couplers, multiplexers, filters, star couplers and attenuators.

Locations

Buochs

CH

Headquarters, development and production

Materials
Glass fibers, GRIN lenses, glass/plastic substrates

Components & Systems

Passive fiber-optic components (couplers, multiplexers, filters)
Passive fiber-optic components (couplers, multiplexers, filters)Microlens/planar/face-end · Telecommunications & sensor technology
Fiber-optic complete systems with transmitter/receiver
Fiber-optic complete systems with transmitter/receiverSystem integration · Sensor technology (temperature, pressure, tension, torsion)
Engineering services: study, functional sample, prototype
Engineering services: study, functional sample, prototypeEngineering · Glass fiber industry

Inside the production

Passive fiber-optic components
Passive fiber-optic components
Fiber-optic systems
Fiber-optic systems
Engineering Services
Engineering Services

Industries

Optical data and signal transmission / telecommunicationsSensor technologyGlass fiber industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of fiber-optic components (microlens technology, GRIN lenses)Engineering––––Glass (GRIN lens, glass fibers)
Planar technology - integrated-optical components on glass or plastic substratesEngineering––––Plastic substrates (optical chip), Glass
Face-end technology (mixing rod technology) - components with large-core glass fibersEngineering––––Large-core glass fibers
Optical coating of lenses/face-ends (interference layers, filter coatings)Surface–––––
Passive fiber-optic directional couplersEngineering––––Glass fibers
Wavelength multiplexers (WDM, CWDM)Engineering––––Glass fibers
Bandpass, longpass and shortpass filtersEngineering––––Glass fibers
Star couplersEngineering––––Glass fibers
Attenuators (fiber-optic)Engineering––––Glass fibers
Integration of fiber-optic components into complete systems (with transmitter/receiver) for sensorAssembly––––Glass fibers
Engineering services: feasibility studiesEngineering–––––
Engineering services: product development, documentation, design of functional prototypesEngineering–––––
Engineering services: prototype development and testing; definition of production methodologyInspection–––––
Engineering services: production of key components; provision of inspected and testedEngineering–––––
Engineering services: training on operation and acceptance of newly installed technologyEngineering–––––
Outsourcing of in-house developments (know-how, infrastructure, implementation, e.g. production)Engineering–––––

Additional services

Feasibility studiesProduct development and documentationFunctional prototypesPrototype development and testingDefinition of production methodologyProduction of key componentsProvision of inspected and tested componentsTraining/instruction on fiber optics and optoelectronicsOutsourcing of in-house developmentsEngineering servicesConsulting on feasibility, realization and implementation

History

  1. 2019

    XENLUX and INNOSUISSE launch a development project in the field of Fiber Bragg Grating sensor technology.

  2. 2019

    XENLUX presents itself at the W3 Fair Convention in Dornbirn (September 18–19, 2019), booth D4a.

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