High-temperature furnaces up to 3.000 °C and Metal-/Ceramic-FDM 3D printing systems from Berlin-Adlershof
XERION BERLIN LABORATORIES GmbH
12487 Berlin (Gross-Berliner Damm 84 A)New on Amplifa
About XERION
XERION BERLIN LABORATORIES GmbH develops and manufactures high-temperature furnaces and customized thermal special systems for research and industry. The portfolio includes high-vacuum furnaces (X.VAC) up to 2.500 °C, graphite furnaces (X.GRAPHIT) up to 3.000 °C, induction melting systems (X.INDUCT), rotary drum furnaces and quartz glass reactors (X.ROTATE) as well as tube furnaces (X.TUBE). In addition, with the Fusion Factory the company offers a complete ecosystem for Metal/Ceramic-FDM additive manufacturing, including pure copper and mobile outdoor deployment variants. Further focal points are furnaces for testing machines, uniaxial hot pressing systems up to 1.600 °C under high vacuum, and high-temperature tensile testing systems up to 2.000 °C. Customers come from research institutions, aerospace/New Space, the semiconductor, solar and ceramics industries, metallurgy and additive manufacturing. At its Berlin-Adlershof site, XERION operates a demonstration and test center; systems are distributed worldwide via representatives in France, the UAE and Thailand.
- Site
- Berlin
- Processes
- Additive Manufacturing (Metal/Ceramic FDM), Manufacture of high-temperature furnaces (X.VAC) incl. vacuum sintering furnaces up to 2200°C,, Production system X.GRAPHIT 3.000°C (graphite furnace), High-vacuum induction melting system X.INDUCT, X.ROTATE rotary drum furnace / quartz glass reactor, X.TUBE tube furnace (up to 1.300°C), Lamp furnaces for TMF tensile testing (fast heating/cooling), Uniaxial hot press for heating under inert gas and high vacuum up to 1.600°C
- Materials
- Pure copper, Ceramics, Metal (general, for FDM), Metal/Ceramic FDM (Fusion Factory), High-vacuum furnaces up to 2.500 °C, Graphite furnace up to 3.000 °C, High-vacuum induction melting, Rotary drum furnace/quartz glass reactor
- Certificates
- 24/7 on-call service, Remote maintenance via VPN/remote diagnostics, Spare parts management
- Founded
- 1998
- Industries
- Research institutions, Aerospace/New Space, Semiconductors, Metallurgy, Solar industry, Ceramics
- 01
Engineering and design
- 02
Manufacturing of the thermal systems
- 03
Demonstration and testing at the customer center
- 04
Worldwide delivery
- 05
Maintenance, remote maintenance and modernization
Materials and Processes
Metal/Ceramic FDM (Fusion Factory)
Additive manufacturing of metal and ceramic components including pure copper in compact and extended variants.
High-vacuum furnaces up to 2.500 °C
For vacuum sintering up to 2.200 °C, high-vacuum brazing and 2.000 °C production furnaces.
Graphite furnace up to 3.000 °C
Production system for high-temperature applications up to 3.000 °C.
High-vacuum induction melting
Inductive melting under high vacuum for metallurgical applications.
Rotary drum furnace/quartz glass reactor
Series-produced furnace, also available as a quartz glass reactor for laboratory and production tasks.
Tube furnace up to 1.300 °C
Compact tube furnace, the first furnace type developed by XERION.
Uniaxial hot press up to 1.600 °C
Force- or displacement-controlled deformation under inert gas and high vacuum.
Lamp furnace for TMF tensile testing
Enables very fast heating and cooling cycles for thermomechanical FATIGUE testing.
Locations
Berlin-Adlershof
DEHeadquarters, office, demonstration and test center
- Materials
- Metal (FDM), ceramics, pure copper
- Fusion Factory (Metal/Ceramic FDM)
- Fusion Factory compact
- Fusion Factory extended
- Fusion Factory XS (mobile)
- X.VAC
- X.GRAPHIT
- X.INDUCT
- X.ROTATE
- X.TUBE
- Lamp furnaces
- Chamber furnaces
Products and Systems
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Additive Manufacturing (Metal/Ceramic FDM)Additive | – | – | – | – | Metals, Ceramics, Pure copper |
| Manufacture of high-temperature furnaces (X.VAC) incl. vacuum sintering furnaces up to 2200°C,Heat treatment | – | – | – | – | – |
| Production system X.GRAPHIT 3.000°C (graphite furnace)Heat treatment | – | – | – | – | – |
| High-vacuum induction melting system X.INDUCTHeat treatment | – | – | – | – | – |
| X.ROTATE rotary drum furnace / quartz glass reactorHeat treatment | – | – | – | – | – |
| X.TUBE tube furnace (up to 1.300°C)Heat treatment | – | – | – | – | – |
| Lamp furnaces for TMF tensile testing (fast heating/cooling)Testing | – | – | – | – | Metals |
| Uniaxial hot press for heating under inert gas and high vacuum up to 1.600°CHeat treatment | – | – | – | – | – |
| High-temperature testing system: testing machine with furnace up to 2.000°C under high vacuumTesting | – | – | – | – | – |
| Customized special thermal systems (e.g. high-pressure reactors, research reactors,Heat treatment | – | – | – | – | – |
| Service: maintenance, repair, remote maintenance, machine relocations, systemEngineering | – | – | – | – | – |
11 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Metal/Ceramic FDM 3D printing system | XERION Fusion Factory | – | – | 2018 (Laun | Berlin |
| FDM 3D printing system | XERION Fusion Factory compact | – | – | – | Berlin |
| FDM 3D printing system | XERION Fusion Factory extended | – | – | – | Berlin |
| Mobile 3D printing unit (Fusion Factory) | XERION Fusion Factory XS (Mobile Fusion Factory) | – | – | 2022 | Berlin |
| High-vacuum furnace | XERION X.VAC | – | – | – | Berlin |
| Graphite furnace (production system 3.000°C) | XERION X.GRAPHIT | – | – | – | Berlin |
| Induction melting furnace (high vacuum) | XERION X.INDUCT | – | – | – | Berlin |
| Rotary drum furnace | XERION X.ROTATE | – | – | – | Berlin |
| Tube furnace (1.300°C) | XERION X.TUBE | – | – | – | Berlin |
| Lamp furnace | XERION | – | – | – | Berlin |
| Chamber furnace | XERION | – | – | – | Berlin |
Additional services
Reference customers
Quality and Service
XERION offers a comprehensive service portfolio with telephone support, maintenance, spare parts management, remote maintenance via VPN/remote diagnostics, 24/7 on-call service, as well as machine relocations and modernizations.
| Evidence | Berlin-Adlershof |
|---|---|
| 24/7 on-call service | |
| Remote maintenance via VPN/remote diagnostics | |
| Spare parts management |