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XSPECTER – Fertigung

Develops and manufactures mobile pan-tilt systems for electro-optical sensors as well as the associated control software.

XSPECTER Logo

XSPECTER GmbH

Gartenhäuser Weg 19, 91462 Dachsbach (DE)New on Amplifa

GmbH, HRB 19221, AG FürthLegal form & register
Matthias MählerManagement
Dachsbach (Bavaria)Site
max. 6.5 kg payload / 143 × 150.7 ×System size (MUNIN)

About XSPECTER

XSPECTER GmbH develops and manufactures mobile pan-tilt systems for professional electro-optical sensors such as thermal imaging, low-light and multispectral cameras. The core product TCROW DEFENSE MUNIN (MPO: 6760-01086) is developed and manufactured in Germany and carries payloads up to 6.5 kg. The system offers continuous 360° rotation, a tilt range of -35° to +35° and can be deployed on tripods, magnetic or suction mounts, as well as in project-specific vehicle and system solutions. The hardware is complemented by the TCROW app for iOS/Android and a web dashboard for operation, configuration and diagnostics, including integration with control controllers and tactical power/data hubs. Components are produced, among other things, by SLS 3D printing (PA12, PA11-CF) and machining; shock-critical areas are reinforced with TPU. Customers and partners come from defense and reconnaissance technology (C4ISR), including Safran Vectronix, Safran Electronics & Defense, Pixels on Target, UXV Technologies and Glenair.

Site
Dachsbach
Processes
Manufacture of mobile pan-tilt systems (pan-tilt systems, developed & manufactured in, 3D printing SLS (PA12 / PA11-CF as system materials), CNC machining aluminium 7075-T6 / V4A stainless steel (component manufacturing), Cerakote coating (salt spray fog ≥ 480 h NSS according to DIN EN ISO 9227), Potting/embedding of housing parts (IP68 optional via potted housing parts), System integration (pan-tilt systems for electro-optical sensors), Software/app development (TCROW app, iOS/Android/web dashboard), Project-specific vehicle and system integration
Materials
SLS PA12, PA11-CF, Aluminium 7075-T6, V4A stainless steel, CuZn39Pb3, TPU 90, Lithium battery, PA12 (SLS)
Certificates
IP67 (optional IP68 via potting), Salt spray fog ≥ 480 h NSS (Cerakote), EMC/Radio 2014/30/EU, 2014/53/EU, ISO 9001
Industries
Defense/Defense, Observation and reconnaissance technology (C4ISR)
  1. 01

    System development (engineering)

  2. 02

    SLS 3D printing of plastic components (PA12, PA11-CF)

  3. 03

    CNC machining of aluminium and stainless steel components

  4. 04

    Coating (Cerakote) and optional potting of housing parts

  5. 05

    Assembly and integration of drive and sensor components

  6. 06

    Software development (TCROW app, web dashboard)

  7. 07

    Project-specific system and vehicle integration

Materials & Processes

SLS PA12

PA12 (SLS)

System material for 3D-printed structural components of the pan-tilt system.

PA11-CF

PA11-CF (carbon fiber reinforced)

Carbon fiber-reinforced laser sintering material for higher-load components.

Al 7075-T6

Aluminium 7075-T6 (EN AW-7075-T6)

High-strength aluminium material for CNC-machined components.

V4A

V4A stainless steel (approx. 1.4571 / 1.4404)

Stainless steel for corrosion- and environment-resistant components.

CuZn39Pb3

Brass (CuZn39Pb3 / CW614N)

Material for drive gears.

TPU 90

TPU 90

Elastomer for reinforcing highly stressed components (shock protection).

Li-Akku

Lithium battery 5,000 mAh

Integrated power supply with 3–8 h runtime.

Cerakote

Cerakote coating

Protection against salt spray fog, target value ≥ 480 h NSS according to DIN EN ISO 9227.

Sites

Dachsbach

DE

Headquarters: development, manufacturing and system integration

Part weight / size
Payload max. 6.5 kg; system 143 × 150.7 × 171.2 mm
Materials
SLS PA12, PA11-CF, aluminium 7075-T6, V4A stainless steel, CuZn39Pb3, TPU 90
  • SLS 3D printing (PA12 / PA11-CF)
  • CNC machining Al 7075-T6 / V4A stainless steel
  • Coating (Cerakote)
  • Potting of housing parts (IP68 optional)
  • Assembly & system integration

Systems & Components

TCROW DEFENSE MUNIN – pan-tilt system
TCROW DEFENSE MUNIN – pan-tilt systemAssembly/integration · Defense/C4ISR
Nightwolf on MUNIN platform
Nightwolf on MUNIN platformSystem integration · Observation technology
JIM COMPACT on MUNIN platform
JIM COMPACT on MUNIN platformSystem integration · Observation technology
VOODOO-S on MUNIN platform
VOODOO-S on MUNIN platformSystem integration · Thermal imaging sensors
Camera quick-release adapter
Camera quick-release adapterComponent · Pan-tilt system

Inside the production

TCROW DEFENSE MUNIN – system
TCROW DEFENSE MUNIN – system
System overview: sensor, hub, MUNIN and operator device
System overview: sensor, hub, MUNIN and operator device
Payloads: sensors on the platform
Payloads: sensors on the platform
Example configuration of the MUNIN platform
Example configuration of the MUNIN platform
Pan-tilt range of motion
Pan-tilt range of motion

Industries

Defense/DefenseObservation and reconnaissance technology (C4ISR)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of mobile pan-tilt systems (pan-tilt systems, developed & manufactured inAssembly––6.5 kg payload–SLS PA12, PA11-CF, Aluminium 7075-T6, V4A stainless steel, CuZn39Pb3, TPU 90
3D printing SLS (PA12 / PA11-CF as system materials)Additive––––PA12, PA11-CF
CNC machining aluminium 7075-T6 / V4A stainless steel (component manufacturing)Machining––––Aluminium 7075-T6, V4A stainless steel
Cerakote coating (salt spray fog ≥ 480 h NSS according to DIN EN ISO 9227)Surface––––Aluminium, Stainless steel
Potting/embedding of housing parts (IP68 optional via potted housing parts)Surface–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Mobile pan-tilt systemXSPECTER GmbH TCROW DEFENSE MUNIN (MPO: 6760-01086)–Pan 360° continuous, tilt -35° to +35°; dimensions 143 × 150.7 × 171.2 mm without feet;–Dachsbach, Germany

Additional services

System integration (pan-tilt systems for electro-optical sensors)Software/app development (TCROW app, iOS/Android/web dashboard)Project-specific vehicle and system integration

Reference customers

Safran VectronixSafran Electronics & DefensePixels on TargetUXV TechnologiesGlenair

Quality & Environmental Resistance

The system is protected to IP67, optionally IP68 through potted housing parts; the Cerakote coating targets ≥ 480 h salt spray fog according to DIN EN ISO 9227. The operating range is -20 °C to +70 °C at up to 95% humidity (non-condensing); EMC/radio references: 2014/30/EU and 2014/53/EU.

EvidenceDachsbach
IP67 (optional IP68 via potting)
Salt spray fog ≥ 480 h NSS (Cerakote)
EMC/Radio 2014/30/EU, 2014/53/EU
ISO 9001
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