Berlin specialist for the manufacture and machining of gears, drive components and precision metal parts
Zahnradbau Ruger GmbH
13599 BerlinNew on Amplifa
About Zahnradbau Ruger
Zahnradbau Ruger GmbH is a Berlin-based company founded in 1920, specializing in the manufacture and machining of gears and machine parts. Its portfolio includes gears, drive components, shafts, worms and worm wheels, bevel gears, pinions, timing belt pulleys and axle spindles in all sizes — from one-off custom production and prototypes to small series. Manufacturing uses all common machining processes such as turning (vertical turning up to 1600 mm diameter), CNC milling, drilling and grinding; this is complemented by CAD/CAM design, engineering drawings and 3D measurement in the micrometer range. The products are used, among other things, in wind turbines, mechanical engineering, the automotive industry, rail transport, shipbuilding, power plants, pharmaceutical and medical technology, the food industry and construction machinery. In addition to custom production and the reproduction of original parts that are no longer available, the company accompanies customers from the initial idea through the functional prototype to installation and operation. In 2004, Wasili and Patrick Nezeris took over the company and expanded the product portfolio; the company is certified according to DIN ISO 9001. Its location is An der Spreeschanze 14 in Berlin-Spandau.
- Site
- Berlin
- Processes
- Turning (vertical turning lathe), Drilling, Milling (CNC machining center), Grinding, Gear cutting (worms, worm wheels, gears, bevel gears), CAD/CAM program creation, Creation of engineering drawings using CAD, 3D measurement of precision parts in the µm range
- Materials
- Metals
- Certificates
- DIN ISO 9001, ISO 9001, 3D measurement in the µm range (Leitz Reference HP)
- Founded
- 1920
- Industries
- Wind energy, Mechanical engineering, Automotive industry, Rail transport (trains), Shipping, Power plants
- 01
Consulting / damage assessment
- 02
CAD/CAM design and drawing creation
- 03
Prototyping / sample production
- 04
Machining (turning, milling, drilling, grinding)
- 05
Gear cutting
- 06
3D measurement
- 07
Assembly and installation support
Materials & Processes
Metals
Manufacture of gears and related workpieces from metal and other materials in accordance with the company's stated business purpose.
Locations
Berlin
DEHeadquarters / Production
- Lot size
- One-off production, prototypes, small series
- Materials
- Metal
- Vertical turning lathe (turning diameter up to 1600 mm)
- CNC machining center (travel paths 1500 × 1000 × 950 mm)
- 3D coordinate measuring machine Leitz Reference HP (Leitz Hexagon) in an air-conditioned room
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Turning (vertical turning lathe)Machining | – | – | – | – | Metal |
| DrillingMachining | – | – | – | – | – |
| Milling (CNC machining center)Machining | – | 1500 mm × 1000 mm × 950 mm | – | – | – |
| GrindingMachining | – | – | – | – | – |
| Gear cutting (worms, worm wheels, gears, bevel gears)Machining | – | – | – | Small series | Metal |
| CAD/CAM program creationEngineering | – | – | – | – | – |
| Creation of engineering drawings using CADEngineering | – | – | – | – | – |
| 3D measurement of precision parts in the µm rangeInspection | – | – | – | – | – |
| Assembly/installation supportAssembly | – | – | – | – | – |
| Consulting / damage and problem assessmentEngineering | – | – | – | – | – |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Vertical turning lathe | – | – | Turning diameter up to 1600 mm | – | Berlin |
| CNC machining center | – | – | Travel paths x=1500 mm, y=1000 mm, z=950 mm | – | Berlin |
| 3D coordinate measuring machine | Leitz Hexagon Leitz Reference HP | 1 | – | – | Berlin (air-conditioned room) |
Additional services
Quality & Certification
Quality assurance is carried out, among other things, through 3D measurement of precision parts in the micrometer range using a Leitz Reference HP coordinate measuring machine in an air-conditioned room. The company is certified according to DIN ISO 9001.
| Evidence | Berlin |
|---|---|
| ISO 9001 | |
| 3D measurement in the µm range (Leitz Reference HP) |
Company History
- 1920
Foundation of the company; production of gears and machine parts
- 2004
Company taken over by Wasili and Patrick Nezeris; expansion of the portfolio