Manufacture of high-precision micro tools made from solid carbide for machining, stamping and forming
ZECHA Hartmetall-Werkzeugfabrikation GmbH
Königsbach-Stein (DE) · India (ZECHA PRECISION TOOLS LIMITED)New on Amplifa
Micro tools made of solid carbide
ZECHA Hartmetall-Werkzeugfabrikation GmbH, based in Königsbach-Stein (Baden-Württemberg), develops, produces and sells micro tools made of solid tungsten carbide (solid carbide). The portfolio includes standard and special tools for machining, stamping and forming applications, including milling tools, punches and micro-range forming tools. All carbide rod blanks are processed in-house to ensure high concentricity of the tools; in addition, the company offers diamond coatings based on its proprietary IGUANA technology as well as application consulting. The tools are used, among other things, in aerospace, automotive, medical technology and plastics processing. Catalog products are available via the online sales channel ZECHAshop. With ZECHA PRECISION TOOLS LIMITED, the company has been operating an Indo-German joint venture as a sales and production site in India since 1999.
- Site
- Königsbach-Stein
- Processes
- Manufacture of high-precision machining tools (Micro-Machining Tools), Manufacture of stamping tools (Blanking Tools), Manufacture of forming tools (Forming Tools), In-house processing of carbide blanks (Carbide Rods) to ensure concentricity, Diamond coating of tools (IGUANA technology), Design and development of micro tools (Design and Development), Application consulting for tools (Application Consulting), Manufacture of standard and special tools made of solid carbide
- Materials
- Carbide (Carbide), Solid Tungsten Carbide (Solid Tungsten Carbide), Diamond coating (IGUANA technology)
- Certificates
- DIN EN ISO 9001:2015
- Employees
- 51–200
- Industries
- Aerospace, Automotive, Medical technology, Plastics processing, Additive manufacturing/Ultra-precision technology
- 01
Design and development of micro tools
- 02
In-house processing of carbide rod blanks
- 03
Manufacture of standard and special tools
- 04
Diamond coating (IGUANA technology)
- 05
Quality inspection
- 06
Distribution (ZECHAshop) and application consulting
Materials and processes
Carbide (Carbide)
Base material for all machining, stamping and forming tools in the micro range.
Solid Tungsten Carbide (Solid Tungsten Carbide)
Material for standard and special tools; rod blanks are processed in-house to ensure concentricity.
Diamond coating (IGUANA technology)
Proprietary, multiple award-winning coating technology for increased tool life and efficiency.
Sites
Königsbach-Stein
DEHeadquarters: development, production and distribution of solid carbide tools
- Materials
- Carbide, solid tungsten carbide
- In-house processing of carbide rod blanks
- Coating technology (IGUANA)
ZECHA PRECISION TOOLS LIMITED (India)
INSales and production site, formerly Dagger Master Tools Limited
- Materials
- Carbide
- Production of solid carbide micro tools
Tools
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Manufacture of high-precision machining tools (Micro-Machining Tools)Machining | – | – | – | – | Carbide (Carbide), Tungsten carbide (tungsten carbide) |
| Manufacture of stamping tools (Blanking Tools)Forming | – | – | – | – | Carbide (Carbide) |
| Manufacture of forming tools (Forming Tools)Forming | – | – | – | – | Carbide (Carbide) |
| In-house processing of carbide blanks (Carbide Rods) to ensure concentricityMachining | – | – | – | – | Carbide (Carbide) |
| Diamond coating of tools (IGUANA technology)Surface | – | – | – | – | Carbide (Carbide) |
| Design and development of micro tools (Design and Development)Engineering | – | – | – | – | – |
| Application consulting for tools (Application Consulting)Engineering | – | – | – | – | – |
| Manufacture of standard and special tools made of solid carbideMachining | – | – | – | – | Carbide (solid tungsten carbide) |
2 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Carbide tool manufacturing (production site) | ZECHA | – | – | – | Königsbach-Stein, Germany (Benzstraße 2 + 8, 75203) |
| Production site for carbide micro tools | ZECHA PRECISION TOOLS LIMITED | – | – | 1980 | India (formerly Dagger Master Tools Limited) |
Additional services
Quality
Every tool undergoes rigorous quality inspections; production is carried out from high-quality carbide with in-process control of all manufacturing steps. A QM system according to DIN EN ISO 9001:2015 is certified.
| Evidence | Königsbach-Stein |
|---|---|
| DIN EN ISO 9001:2015 |
History
- 1980
ZECHA PRECISION TOOLS LIMITED (formerly Dagger Master Tools Limited) begins production of solid carbide micro tools in India.
- 1999
Start of the Indo-German joint venture between ZECHA and the Indian site.
- 2019
Renaming of the joint venture to ZECHA PRECISION TOOLS LIMITED on April 24.
- 2023
Expansion of the Asian market: ZECHA PRECISION TOOLS LIMITED as a sales and production site in India.