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Manufacturer of center grinding and surface grinding machines as well as automation solutions from its own Swiss plant

ZA

Zeller Automatik AG

Zell (Switzerland)New on Amplifa

1978Founded
11–50Employees
Zell, SwitzerlandSite
1987ZAMAG own brand

About ZAMAG

Zeller Automatik AG (ZAMAG) is a Swiss mechanical engineering company with its own development department, production and assembly at its own plant. Since 1987, the company has been producing CNC machines under its own brand ZAMAG, center grinding machines (ZSE Econo, ZSM manual, ZSH semi-automatic, ZSA fully automatic), the DSM 102 surface grinding machine as well as automation solutions. In addition to machine building, the range of services includes electrical systems engineering, control cabinet construction, retrofit of existing electrical systems and contract manufacturing. The center grinding machines (Fischer system, Dottikon) create the centering basis for hardened shafts with a runout accuracy of 0.001 mm; the DSM 102 machines rotationally symmetrical machine components by tangential grinding with thickness tolerances of ±0.001 mm. Customers include spindle manufacturers and spindle overhaul specialists as well as manufacturers of bearing seat, spacer ring and thrust washer components such as spacer rings for spindle bearings, thrust washers for axial roller bearings and needle bearings, rotors for gear pumps and spindle noses. Languages: German and English.

Site
Zell (Switzerland)
Processes
Center grinding (pre-machining of centers after hardening, runout accuracy 0.001mm), Surface grinding (tangential grinding of flat surfaces, dry grinding with extraction), Cylindrical grinding between centers, Contract manufacturing, Control cabinet construction / electrical systems engineering, Retrofit (electrical systems), CNC machine building (ZAMAG own brand), Center grinding machines (ZSE Econo, ZSM manual, ZSH semi-automatic, ZSA automatic)
Materials
Steel (shafts, machine components), Center grinding, Surface grinding (tangential grinding), Cylindrical grinding between centers, Contract manufacturing, Electrical systems and control cabinet construction
Certificates
Runout accuracy center grinding, Thickness tolerance surface grinding ±0.001 mm
Founded
1978
Employees
11–50
Industries
Mechanical engineering, Spindle manufacturing / spindle overhaul, Bearing and gearbox parts, Tool and fixture building, Bearing and gearbox parts (spacer rings, thrust washers, rotors)
  1. 01

    Development and design

  2. 02

    Production at its own plant

  3. 03

    Center and surface grinding

  4. 04

    Electrical systems and control cabinet construction

  5. 05

    Machine assembly

  6. 06

    Retrofit and contract manufacturing

Processes & Materials

ZS

Center grinding

Pre-machining of center bores after hardening with runout accuracy of 0.001 mm as a basis for cylindrical, gear and thread grinding.

PS

Surface grinding (tangential grinding)

Dry grinding with extraction for stepped flat surfaces of rotationally symmetrical machine components with thickness tolerances of ±0.001 mm.

RS

Cylindrical grinding between centers

High-precision finish machining of hardened steel shafts after center grinding.

LA

Contract manufacturing

Contract production of machine components according to customer specifications at its own plant.

EL

Electrical systems and control cabinet construction

Design and wiring of control cabinets and electrical systems including retrofit of existing systems.

Sites

Zell (Switzerland)

CH

Development, production, electrical department and assembly

Materials
Steel (shafts, machine components)
  • Center grinding machines ZSE Econo/ZSM/ZSH/ZSA (Fischer system, Dottikon)
  • Surface grinding machine DSM 102
  • CNC machines
  • Electrical department/control cabinet construction

Industries

Mechanical engineeringSpindle manufacturing / spindle overhaulBearing and gearbox partsTool and fixture buildingBearing and gearbox parts (spacer rings, thrust washers, rotors)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Center grinding (pre-machining of centers after hardening, runout accuracy 0.001mm)MachiningRunout accuracy 0.001mm–––Steel (hardened components/shafts)
Surface grinding (tangential grinding of flat surfaces, dry grinding with extraction)MachiningThickness tolerances ±0.001mm–––Metal (rotationally symmetrical machine components)
Cylindrical grinding between centersMachining––––Steel
Contract manufacturingMachining–––––
Control cabinet construction / electrical systems engineeringAssembly–––––
Retrofit (electrical systems)Engineering–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Center grinding machineZAMAG ZSE Econo / ZSM Manual / ZSH Semi-automatic / ZSA Automatic–––Zell (Switzerland)
Center grinding machine (Fischer system, Dottikon)ZAMAG ZSM–––Zell (Switzerland)
Surface grinding machineZAMAG DSM 102–––Zell (Switzerland)
CNC machinesZAMAG–––Zell (Switzerland)

Additional services

CNC machine building (ZAMAG own brand)Center grinding machines (ZSE Econo, ZSM manual, ZSH semi-automatic, ZSA automatic)Surface grinding machine DSM 102Electrical systems engineeringControl cabinet constructionRetrofitContract manufacturingDevelopment, production and assembly at its own plantAutomation solutions

Quality

EvidenceCompany
Runout accuracy center grinding
Thickness tolerance surface grinding ±0.001 mm

History

  1. 1978

    Founding date according to JSON-LD Organization (foundingDate 1978-01-01)

  2. 1987

    Production under the ZAMAG own brand since 1987

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