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Plant engineering for CHP units, boiler and district heating systems as well as steel construction and welded assemblies made of steel and stainless steel.

ZE

ZEUS Energie- und Umweltsysteme GmbH Zwönitz

Am Windberg 6, 08297 Zwönitz · Saxony, GermanyNew on Amplifa

1997Founded
15Employees
ZwönitzLocation (Saxony)
GmbHLegal form, HRB 15354 (Chemnitz registry court)

About ZEUS GmbH

ZEUS Energie- und Umweltsysteme GmbH from Zwönitz in Saxony was founded in 1997 as a subsidiary of Fernwärmeversorgung Zwönitz GmbH and is today a production and assembly company as well as a certified welding specialist company. Its range of services includes plant engineering for combined heat and power units (natural gas, biogas, liquefied petroleum gas), boiler systems as well as local and district heating compact and house connection stations – from detailed design through prototype construction and manufacturing to commissioning and maintenance. In the company's own production hall in the Zwönitz industrial estate, its own products are manufactured in the steel and stainless steel sector: welded assemblies such as stairs, railings, brackets, supports and platforms, containers for CHP units and boiler systems as well as small-batch and contract manufacturing, including surface coating by galvanizing, RAL powder coating and wet paint. In pipeline route construction, the company installs local and district heating pipelines in steel and plastic (PE) and offers re-insulation, leak detection services and emergency response service. Customers include municipal utilities, energy suppliers, industry, agricultural cooperatives, the housing sector, schools and private customers.

Site
Zwönitz / Saxony
Processes
CHP plant engineering (natural gas, biogas, LPG CHP units): planning, manufacturing, delivery,, Manufacturing of assemblies, equipment and systems incl. sample/prototype construction through to, Boiler plant engineering: planning, construction, commissioning, installation of peripherals,, Manufacturing, installing and adjusting local and district heating compact stations / house, Adaptation of steel and stainless steel pipes; installation of gas and flue gas pipelines, Insulation work according to DIN on building services and industrial installations, Welding services of all kinds (certified welding specialist company, welding engineers, European, Pipeline route construction: laying pipes and cables indoors and outdoors; local and district
Materials
Steel, Stainless steel, Plastic (PE pipe), Plastic (PE)
Certificates
District heating pipeline construction company according to AGFW FW601 (F 601), Welding certificate EN 1090-2, AGFW F 601 (district heating pipeline construction), EN 1090-2 (steel construction), ISO 9001
Founded
1997
Employees
15
Industries
Energy supply / municipal utilities, Supra-regional energy suppliers, Industry, Agriculture / agricultural cooperatives, Housing sector, Small businesses
  1. 01

    Detailed design / project engineering

  2. 02

    Prototype construction

  3. 03

    Manufacturing of steel/stainless steel assemblies

  4. 04

    Surface coating

  5. 05

    Assembly / plant engineering

  6. 06

    Commissioning

  7. 07

    Maintenance and servicing

Materials & Processes

St

Steel

Base material for steel construction, welded assemblies, container construction and district heating pipelines.

VA

Stainless steel

For welded assemblies, pipe adaptations and system components in plant engineering.

PE

Plastic (PE)

PE gas pipelines in the low-pressure range, installed by certified PE welders.

Locations

Zwönitz

DE

Administration, production (steel/stainless steel hall), assembly

Lot size
Single parts to small batches, prototypes
Materials
Steel, stainless steel
  • Steel/stainless steel production hall
  • Certified welding specialist company

Industries

Energy supply / municipal utilitiesSupra-regional energy suppliersIndustryAgriculture / agricultural cooperativesHousing sectorSmall businessesEducation (schools)Private customersHousing sector (housing cooperatives/associations)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CHP plant engineering (natural gas, biogas, LPG CHP units): planning, manufacturing, delivery,Assembly––––Steel, Stainless steel
Manufacturing of assemblies, equipment and systems incl. sample/prototype construction through toAssembly––––Steel, Stainless steel
Boiler plant engineering: planning, construction, commissioning, installation of peripherals,Assembly–––––
Manufacturing, installing and adjusting local and district heating compact stations / houseAssembly–––––
Adaptation of steel and stainless steel pipes; installation of gas and flue gas pipelinesJoining––––Steel, Stainless steel
Insulation work according to DIN on building services and industrial installationsAssembly–––––
Welding services of all kinds (certified welding specialist company, welding engineers, EuropeanJoining––––Steel, Stainless steel
Pipeline route construction: laying pipes and cables indoors and outdoors; local and districtAssembly––––Steel, Plastic (PE)
PE gas pipeline construction by certified PE welder in the low-pressure rangeJoining––––PE (plastic)
Re-insulation by certified coupling fitters, leak detection service, fault rectification, emergencyAssembly–––––
Civil engineering work (in cooperation with subcontractors)Assembly–––––
General steel construction: bracket, support and platform structuresAssembly––––Steel
Production and processing of welded assemblies made of steel and stainless steel (stairs, railings,Joining––––Steel, Stainless steel
Custom container construction for CHP units and boiler systemsAssembly––––Steel
Surface coating: galvanizing, RAL powder coating, wet paintSurface––––Steel, Stainless steel
Small-batch production and contract manufacturingAssembly––––Steel, Stainless steel
District heating pipeline construction (certified according to AGFW FW 601)Assembly––––Steel
Heating installation: building installation, renovation of heating and distribution systems,Assembly–––––
Plant engineering incl. maintenance and servicing (CHP units, energy/heat generation systems,Assembly–––––
Detailed design of complex plant engineering / project engineering servicesEngineering–––––

Additional services

Plant engineering (CHP units natural gas/biogas/liquefied petroleum gas)Planning, prototype construction, commissioningBoiler systemsLocal/district heating compact stations and house connection stationsInsulation work according to DINPipeline route construction (local/district heating, PE gas pipelines)Civil engineering (with subcontractors)Re-insulation, leak detection service, emergency response service, on-call serviceSteel construction (brackets, supports, platforms, stairs, railings)Container construction for CHP units/boiler systemsSurface coating (galvanizing, RAL powder coating, wet paint)Small-batch production, contract manufacturingMaintenance and servicingHeating/plumbing (renovation, renewable energies, heat pumps, wood gasification boilers)Welding services (X-ray-safe welded seams)

Quality & Certification

ZEUS GmbH is a certified district heating pipeline construction company according to AGFW F 601 and a welding specialist company with EN 1090-2 certificate (GSI). The team includes welding engineers and a European welding specialist; welded seams are executed to be X-ray-safe.

EvidenceZwönitz
AGFW F 601 (district heating pipeline construction)
EN 1090-2 (steel construction)
ISO 9001

History

  1. 1990

    Establishment of Fernwärmeversorgung Zwönitz GmbH with the participation of the town of Zwönitz.

  2. 1997

    Founding of ZEUS GmbH as a subsidiary of Fernwärmeversorgung Zwönitz GmbH.

  3. 1998

    Commissioning of the first CHP unit.

  4. 2002

    Construction of the new administration building and start of production in the Zwönitz industrial estate.

  5. 2003

    Strategic realignment towards renewable energies, in particular biogas.

  6. 2009

    Membership in the Fachverband Biogas e.V.

  7. 2011

    Receipt of the FW601 certificate (AGFW).

  8. 2015

    Steel construction certificate EN 1090.

  9. 2017

    Departure of company founder Mr. Kenndoff.

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