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ZEVAC – Fertigung

Develops and manufactures rework and selective soldering systems for the repair and production of electronic printed circuit boards.

ZEVAC Logo

Zevac AG

Grenchen (Headquarters, CH) · Grasbrunn (German branch)New on Amplifa

1978Founded in Germany, headquarters in Switzerland since 1988
ca. 220Employees (together with partner company Infotech AG)
2Locations: Grenchen (CH) and Grasbrunn (DE)
> 6000Systems installed worldwide (as of 2018)
800 × 630 mmMaximum PCB size (ONYX 49/ONYX 1000)

About ZEVAC

Zevac AG is a Swiss company based in Grenchen (canton of Solothurn) that develops and produces machines for component placement and joining technology, including soldering processes. The focus is on rework systems for SMT and THT printed circuit boards in electronics manufacturing: from the manually operated desoldering and soldering device to the fully automatic multifunctional platform for placement and soldering applications. The systems cover desoldering, contactless residual solder removal (Site Clean), grinding, dispensing, precise milling removal of components (ONYX MILLING) as well as micro-assembly. Software and hardware development as well as production of the machines take place together with the partner company Infotech AG in the same building, with 100% of development and 95% of production carried out in Switzerland. Together with Infotech, the company employs around 220 staff and sells its systems via a worldwide partner network in America, Europe and Asia. Since 1978, more than 6,000 systems have been installed; in addition, Zevac offers training, service, support and refurbished used machines.

Site
Grenchen
Processes
SMT rework (desoldering/soldering, residual solder removal, dispensing, repair of SMD PCBs), THT rework (selective soldering / repair of THT PCBs), Component removal by milling (ONYX MILLING, precise milling removal of components), Site Clean (contactless residual solder removal), Micro-assembly / component placement, Development and production of rework and selective soldering machines for electronics, Training and instruction, Service and support
Materials
SMT Rework, THT Rework, ONYX MILLING, Site Clean, Micro-Assembly
Certificates
Integrated vision system for component alignment
Founded
1978
Industries
Electronics industry (SMT/THT PCB repair), Electronics manufacturing, Electronics industry (SMT/THT PCB repair, electronics manufacturing)
  1. 01

    Development (SW and HW, 100% Switzerland)

  2. 02

    Production (95% Switzerland, with partner Infotech AG in the same building)

  3. 03

    Marketing and process development (Grenchen)

  4. 04

    Sales via a worldwide partner network

  5. 05

    Training, service and support

  6. 06

    Sales of refurbished used machines

Processes and Applications

SMT

SMT Rework

Desoldering and soldering, residual solder removal, dispensing and repair of SMD PCBs up to 800 × 630 mm.

THT

THT Rework

Selective soldering and repair of THT PCBs with the SSM 9 and SSM 4A systems.

MILL

ONYX MILLING

Precise mechanical milling removal of components on printed circuit boards.

SC

Site Clean

Contactless removal of residual solder on PCB sites.

MM

Micro-Assembly

Component placement and micro-assembly, among others with the ONYX 32 system.

Locations

Standort Grenchen

Grenchen

CH

Headquarters: marketing, process development, development and production (with Infotech AG in the same building)

Part weight / size
PCBs up to 800 × 630 mm (ONYX 49/1000)
Lot size
Single repair up to series applications
Materials
Printed circuit boards (PCB), SMD and THT components, solder
  • SMT rework systems ONYX 24/25/29/49/500/1000
  • Milling unit ONYX MILLING
  • THT rework systems SSM 9 / SSM 4A
  • Micro-assembly system ONYX 32
  • Production cell IC-1000

Grasbrunn

DE

German branch (sales and support)

Products and Systems

ONYX 49 – Rework of large SMD boards
ONYX 49 – Rework of large SMD boardsSMT Rework · Electronics industry
ONYX 1000 – fully automatic rework platform
ONYX 1000 – fully automatic rework platformSMT Rework · Electronics manufacturing
ONYX 500 – fully automatic SMD repair
ONYX 500 – fully automatic SMD repairSMT Rework · Electronics industry
ONYX 24 – Repair of standard SMD PCBs
ONYX 24 – Repair of standard SMD PCBsSMT Rework · Electronics industry
ONYX MILLING – precise milling removal of components
ONYX MILLING – precise milling removal of componentsMilling · PCB repair
SSM 9 – automatic THT repair
SSM 9 – automatic THT repairTHT Rework · Electronics industry

Inside the production

ZEVAC product overview
ZEVAC product overview
ONYX 49 and ONYX 1000
ONYX 49 and ONYX 1000
ONYX 25 – Repair of large SMD PCBs
ONYX 25 – Repair of large SMD PCBs
ONYX 29 – semi-automatic repair system
ONYX 29 – semi-automatic repair system
SSM 4A – THT rework system
SSM 4A – THT rework system
ZEVAC company presentation
ZEVAC company presentation

Industries

Electronics industry (SMT/THT PCB repair)Electronics manufacturingElectronics industry (SMT/THT PCB repair, electronics manufacturing)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
SMT rework (desoldering/soldering, residual solder removal, dispensing, repair of SMD PCBs)Joining–800 mm (ONYX 49/1000, x 630 mm)––Printed circuit boards (PCB), SMD components, solder
THT rework (selective soldering / repair of THT PCBs)Joining––––Printed circuit boards (PCB), THT components, solder
Component removal by milling (ONYX MILLING, precise milling removal of components)Machining––––Printed circuit boards, components
Site Clean (contactless residual solder removal)Surface––––Solder
Micro-assembly / component placementAssembly––––Electronic components

11 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
SMT rework machineZEVAC ONYX 24–PCBs up to 300 x 400 mm–Grenchen
SMT rework machineZEVAC ONYX 25–Width up to 560 mm, unlimited length (open design)–Grenchen
Semi-automatic SMT rework machineZEVAC ONYX 29–––Grenchen
Fully automatic SMT rework machineZEVAC ONYX 500–––Grenchen
SMT rework machine (large PCBs)ZEVAC ONYX 49–Rework of large SMD boards up to 800 mm x 630 mm–Grenchen
Fully automatic SMT rework platform (large PCBs)ZEVAC ONYX 1000–SMD boards up to 800 mm x 630 mm–Grenchen
Milling unit for component removalZEVAC ONYX MILLING–––Grenchen
Automatic THT rework machineZEVAC SSM 9–––Grenchen
THT rework machineZEVAC SSM 4A–––Grenchen
Micro-assembly systemZEVAC ONYX 32–––Grenchen
Selective soldering equipment / repair systems (older models on request)ZEVAC ONYX 21 / DRS 24 / PCBRM 10/12 / IC-1000–––Grenchen

Additional services

Development and production of rework and selective soldering machines for electronicsTraining and instructionService and supportSales of refurbished used machines

Quality

ZEVAC focuses on precision, reliability and flexibility in its products and internal processes; integrated vision systems ensure the precise alignment of components.

EvidenceGrenchen
Integrated vision system for component alignment

History

  1. 1978

    Foundation of Zevac AG in Germany; partnership with Air-Vac Engineering Inc. USA

  2. 1985

    Launch of the PCBRM 10/12 product

  3. 1988

    Relocation of headquarters from Germany to Solothurn, Switzerland; start of the partnership with Zevatech AG

  4. 1989

    Worldwide distribution of DRS repair systems

  5. 1997

    Move to the current location

  6. 1999

    Start of the close partnership with Infotech AG

  7. 2000

    Worldwide distribution of ONYX repair systems; micro-assembly system ONYX 32

  8. 2003

    Semi-automatic repair system ONYX 29

  9. 2004

    First production cell IC-1000

  10. 2005

    Semi-automatic repair system ONYX 25

  11. 2006

    Semi-automatic repair system ONYX 24

  12. 2009

    Opening of the German branch

  13. 2018

    ONYX MILLING; 40th anniversary; more than 6,000 systems installed worldwide

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