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Development and manufacturing of driveline, chassis and safety systems as well as special machinery for passenger cars, commercial vehicles and industrial technology.

ZF

ZF Friedrichshafen AG

Friedrichshafen (DE) · Lebring (AT) · Steyr (AT) · Vienna (AT)New on Amplifa

1915Founded
approx. 153,000 worldwide (2025)Employees
162 locations in 29 countriesProduction sites
€38.8 billion (2025)Revenue
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About ZF

ZF Friedrichshafen AG is a global technology group that manufactures highly advanced dynamic systems for passenger cars, commercial vehicles and industrial technology. The product portfolio includes driveline and transmission technology, chassis and safety systems, drives for construction and agricultural machinery, wind power, marine and rail drives, industrial gearboxes as well as test systems and aftermarket products. In its Machine Building business division, ZF develops and builds special machinery and systems with around 185 employees, including assembly lines for e-axle rotors, stator assembly systems, friction welding systems and dynamic test benches, including software development, Industry 4.0 integration and retrofit. The manufacturing focus in Austria is in Steyr on tractor transmissions as well as housings and gears for axles and transmissions made of steel and cast materials, in Lebring on mechatronic products (AKC, ERC), and in Vienna on the reconditioning of transmissions and axles. The company was founded in 1915 and in 2025 achieved revenue of €38.8 billion with around 153,000 employees at 162 production sites in 29 countries. The Group headquarters is located in Friedrichshafen.

Site
Friedrichshafen
Processes
Laser welding, Friction welding (e.g. torque converter covers), Gas metal arc welding, Resistance welding, Pulse magnetizing (e.g. rotors), Bonding, Induction heating, Cooling (process cooling)
Materials
Steel, Cast, Laser welding, Friction welding, Pulse magnetizing
Founded
1915
Industries
Passenger cars, Commercial vehicles, Construction and agricultural machinery, Wind power, Marine drives, Rail drives
  1. 01

    Engineering and design (special machinery, software development)

  2. 02

    Mechanical manufacturing (housings, gears)

  3. 03

    Joining and forming technology (welding, riveting, press-fitting 0–2000 kN)

  4. 04

    Assembly and system integration

  5. 05

    Heat treatment and special technologies (pulse magnetizing, induction heating)

  6. 06

    Dynamic test technology

  7. 07

    Commissioning, retrofit and aftermarket service

Materials and Processes

Stahl

Steel

Material for gears and transmission components in the Axles and Transmissions manufacturing division.

Guss

Cast

Housing manufacturing for axles and transmissions, including tractor transmissions.

Laserschweißen

Laser welding

Joining process in special machinery engineering for driveline production systems.

Reibschweißen

Friction welding

Used among other things for torque converter cover assembly systems.

Impulsmagnetisieren

Pulse magnetizing

Special technology for rotors in e-mobility systems.

Locations

Friedrichshafen

DE

Group headquarters / ZF Forum

  • Special machinery engineering with around 185 employees

Lebring

AT

Production of mechatronic products (AKC, ERC)

Steyr

AT

Production of tractor transmissions, manufacturing of housings and gears

Materials
Steel, Cast

Vienna

AT

Reconditioning of ZF transmissions and axles / Aftermarket

Industries

Passenger carsCommercial vehiclesConstruction and agricultural machineryWind powerMarine drivesRail drivesTest systemsIndustrial technology/机械 engineeringMarineMaterial HandlingAftermarket

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Assembly–––––
Joining––2000 kN press force––
Laser weldingJoining–––––
Friction welding (e.g. torque converter covers)Joining–––––
Gas metal arc weldingJoining–––––
Resistance weldingJoining–––––
Pulse magnetizing (e.g. rotors)Joining–––––
BondingJoining–––––
Induction heatingHeat treatment–––––
Cooling (process cooling)Heat treatment–––––
Dynamic test technology (electric direct drive, servohydraulic drive)Testing–––––
Assembly–––––
Engineering–––––
Repair and reconditioning of transmissions and axles (Service Partner network)Assembly–––––
Assembly of tractor transmissions; manufacturing of housings and gears for axles and transmissionsMachining––––Steel, Cast
Assembly–––––

12 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Test bench with linear drive (passenger car chassis)ZF Machine Building––––
Assembly line for e-axle rotors (e-mobility)ZF Machine Building––––
Stator assembly systems for hybrid drivesZF Machine Building––––
Pulse magnetizing systems for rotorsZF Machine Building––––
Assembly line for torsion dampersZF Machine Building––––
Friction welding system (torque converter cover)ZF Machine Building––––
Assembly system for steel clutch platesZF Machine Building––––
Assembly line for shock absorbers (passenger car chassis)ZF Machine Building––––
Assembly system for valves (passenger car chassis)ZF Machine Building––––
Pivoting test bench for shock absorbers (commercial vehicle/rail chassis)ZF Machine Building––––
Retrofit rolling machine (commercial vehicle chassis)ZF Machine Building––––
HRC robots (human-robot collaboration)ZF Machine Building––––

Additional services

AftermarketSpecial machinery engineering (ZF Machine Building)In-house software developmentRetrofit/system modernizationIndustry 4.0 integration (MES)Test technology (dynamic)Assembly technology/system integrationJoining/forming technologyWelding technologyAutomation technology (robotics, HRC, AGV)Global service support for industrial gearboxes

History

  1. 1915

    Foundation/origins in driveline technology.

  2. 2025

    Revenue €38.8 billion, around 153,000 employees, 162 production sites in 29 countries.

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