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Nicoloso – Fertigung

Handmade bricks, clinker and terracotta from the last ring kiln still in operation in Austria, located in Pottenbrunn

Nicoloso Logo

Ziegelwerk Nicoloso

3140 Pottenbrunn (St. Pölten), AustriaNew on Amplifa

1867Ring kiln (Hoffmann system) built – last one still in
3rd generationBrick production in Austria
around 400 yearsFamily tradition of the brickmaking craft in Italy
500 × 100 × 40 mmLargest long format (Corso)
Tm (10/4/3 mm)Dimensional tolerance of Corso long-format clinker

About Ziegelwerk Nicoloso

Ziegelwerk Nicoloso in Pottenbrunn near St. Pölten is a family manufactory that produces handmade bricks, clinker, facing bricks, floor slabs, Cotto/terracotta and clay products. The family learned the brickmaking craft around 400 years ago in Italy; production in Austria is now in its 3rd generation. Some bricks are shaped by hand, and firing takes place in the ring kiln built in 1867 according to the Hoffmann system – the last of its kind in Austria that is still in operation. The product range includes standard, vintage, smoked, glazed, Sk1n facade and Corso long-format clinker (in part in cooperation with the Italian family business Fornace S.Anselmo), perforated facing bricks, fireplace systems, wine storage bricks, clay bricks and clay powder, as well as reprocessed old building materials. Special formats, colors and surfaces are made to customer order, also in cooperation with the Federal Office for the Protection of Monuments for listed buildings. Reference projects include Melk Abbey, the Orangery of Schönbrunn Palace, the Vienna Observatory and the Vienna Arsenal, as well as cemeteries in Vienna and Graz.

Site
Pottenbrunn
Processes
Firing hand-shaped bricks in the ring kiln (Hoffmann system), Extrusion process for clay bricks (green bricks), Production of clinker/facing bricks partly by hand (special formats, colors, surfaces on, Glazed clinker – glaze as protective and decorative layer, customer-specific colors and textures, Antiquing/tumbling of vintage clinker after firing, Production of cotto/terracotta floor tiles (drying and hard firing in the kiln), Facade clinker SK1N – terracotta elements screwed dry onto wood/aluminum frames, Milling dried clay bricks into clay powder (for clay plaster, fill, clay screed)
Materials
Loam, Clay, Terracotta, Clinker, Terracotta/faience ceramics, Murano glass, Fireclay brick, Clay bricks – green bricks (bulk density 1.95 kg/dm³)
Industries
Construction industry, Architecture, Heritage protection / restoration, Garden and landscaping, Wine storage / wine cellar construction, Art and craft
  1. 01

    Clay/loam preparation

  2. 02

    Shaping (by hand or extrusion)

  3. 03

    Drying

  4. 04

    Firing in the ring kiln or kiln

  5. 05

    Surface finishing (glazing, tumbling/antiquing)

  6. 06

    Processing/grading

  7. 07

    Consultation and delivery

Materials & Processes

TON

Clay

Basic material for clinker, facing bricks, floor slabs and hand-shaped bricks fired in the ring kiln.

LEHM

Loam/Clay Earth

Pure natural building material for unfired clay bricks (green bricks), clay powder and terracotta/cotto tiles.

TER

Terracotta

Unglazed, hard-fired clay ware for cotto flooring, facade elements and vintage clinker.

FAY

Terracotta & Faience Ceramics

Handcrafted special formats and architectural ceramics in nearly any shapes, sizes and colors.

KLIN

Clinker

Hard-fired facing bricks for facades, walls and floors, indoors and outdoors, also glazed.

MUR

Murano Glass

For transparent, colored glass blocks and glass bricks in architecture.

GLASUR

Glaze

Protective and decorative layer on glazed clinker with customer-specific colors and textures (e.g. water droplets, craquelé).

Location

Standort Pottenbrunn (St. Pölten)

Pottenbrunn (St. Pölten)

AT

Brickworks: production, sales, factory tours

Materials
Clay, loam, terracotta, clinker
  • Hoffmann ring kiln (1867)
  • Extrusion line for clay bricks

Brick Products

Standard clinker „Selmo“
Standard clinker „Selmo“Handcraft/ring kiln · Architecture & construction industry
Antique „Vintage“ clinker (Tumbled)
Antique „Vintage“ clinker (Tumbled)Tumbling/antiquing · Restoration & living spaces
Grey & black „Smoked“ clinker
Grey & black „Smoked“ clinkerFacing bricks · modern architecture
Facade clinker „Sk1n“
Facade clinker „Sk1n“Terracotta elements on frames (500×220×40 mm) · facade construction
Glazed clinker „Glazed“
Glazed clinker „Glazed“Glaze · facade & interior
Long-format clinker „Corso“
Long-format clinker „Corso“Waterstruck/soft-mud (500×100×40 mm, 4–5 kg) · exclusive projects
Clay bricks „green bricks“
Clay bricks „green bricks“Extrusion process · interior walls & ceiling support
Handmade bricks fired in the ring kiln
Handmade bricks fired in the ring kilnHand molding · heritage protection
Old building materials (facing bricks, roof tiles, floor slabs)
Old building materials (facing bricks, roof tiles, floor slabs)Reprocessing · restoration & garden design
Cotto / terracotta floor tiles
Cotto / terracotta floor tilesHard-fired clay ware · flooring
Perforated facing bricks & fireplace systems
Perforated facing bricks & fireplace systemsMasonry · construction industry
Special formats & architectural ceramics
Special formats & architectural ceramicsTerracotta/faience · architecture & art

Inside the production

Fireplace with bricks
Fireplace with bricks
Wall cladding in the dining area made of vintage clinker
Wall cladding in the dining area made of vintage clinker
Brick wall in the stairwell and living area
Brick wall in the stairwell and living area

Industries

Construction industryArchitectureHeritage protection / restorationGarden and landscapingWine storage / wine cellar constructionArt and craft

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Firing hand-shaped bricks in the ring kiln (Hoffmann system)Heat treatment––––Clay, Loam, Terracotta
Extrusion process for clay bricks (green bricks)Forming––––Loam
Production of clinker/facing bricks partly by hand (special formats, colors, surfaces onForming––––Clay, Loam, Terracotta, Ceramics
Glazed clinker – glaze as protective and decorative layer, customer-specific colors and texturesSurface––––Terracotta, Ceramics, Glaze
Antiquing/tumbling of vintage clinker after firingSurface––––Terracotta
Production of cotto/terracotta floor tiles (drying and hard firing in the kiln)Heat treatment––––Loam, Clay, Terracotta
Facade clinker SK1N – terracotta elements screwed dry onto wood/aluminum framesAssembly–500 mm × 220 mm × 40 mm––Terracotta, Wood, Aluminum
Milling dried clay bricks into clay powder (for clay plaster, fill, clay screed)Other––––Loam
Reprocessing old building materials: sorting, cleaning, knocking and dusting reclaimed bricksOther––––Facing bricks, Roof tiles, Floor slabs
Terracotta and faience ceramics handcrafted (special formats, breeze blocks,Other––––Loam, Clay, Terracotta, Faience, Murano glass
Corso long-format clinker using the waterstruck/soft-mud process (water-effect surface)FormingTm (10/4/3 mm)500 mm × 100 mm × 40 mm4 kg – 5 kg–Terracotta, Clay

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Ring kiln (Hoffmann ring kiln, Hoffmann system, built 1867)–1–1867Pottenbrunn, Austria
Extrusion line for clay bricks––––Pottenbrunn, Austria

Additional services

Handmade bricks fired in the ring kiln (Hoffmann system)Special formats and architectural bricks made to customer orderCustom colors for glazed clinkerConsultation and deliveryFactory toursCooperation with the Federal Office for the Protection of Monuments / restorationOld building materials (reprocessing of reclaimed bricks)

Reference customers

Federal Office for the Protection of MonumentsLower Austrian State Exhibition 2000 (Melk Abbey, floor slabs)Orangery of Schönbrunn Palace (floor bricks)Vienna ObservatoryVienna ArsenalCentral Cemetery Simmering, ViennaCentral Cemetery GrazSchlossberg Museum GrazSchloss Hof (Lower Austria)Schlaining Castle (Burgenland)Mattersburg viaducts (Burgenland)

History

  1. rund 400

    The family learned the brickmaking craft in Italy; production in Austria is in its 3rd generation

  2. 1867

    Construction of the ring kiln (Hoffmann system) by master miller Zifferer; the last ring kiln of this kind still in operation in Austria

  3. 2000

    Production of the floor slabs for the Lower Austrian State Exhibition at Melk Abbey as well as the floor bricks for the Orangery of Schönbrunn Palace

  4. 2004

    Press article NÖWPD: bricks from Pottenbrunn serve heritage protection

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