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Ziegler Kaese – Fertigung

Converting of cheese and vegan cheese substitute products in all shapes for industry, retail and foodservice

Ziegler Kaese Logo

Ziegler Käsespezialitäten GmbH

Wutha-Farnroda · EisenachNew on Amplifa

1995Founded as W&Z Chefkoch GmbH
2019New plant near Eisenach
2Generations as a family-owned company
2012Launch of vegan cheese substitute products

About us

Ziegler Käsespezialitäten GmbH is a family-owned company based in Thuringia that has specialised in the converting of cheese for two generations. The company cuts, juliennes, grates, shreds and dices cheese in custom sizes and batches, as well as innovative vegan cheese substitute products. Its customers include the food processing industry (e.g. pizza, baked goods, antipasti), foodservice (catering, kitchens, wholesale) and food retail, including private labels in small batches. Production has taken place in Wutha-Farnroda since 2008 and, since August 2019, in a new plant near Eisenach with a fully automated warehouse and direct feeding to production. Processes, quality management and order processing are fully digitalised – from paperless QM to a smart portal for customers. Its own vehicle fleet and certified logistics partners ensure delivery.

Site
Wutha-Farnroda / Eisenach, Thuringia
Processes
Cheese cutting, Cheese julienning, Cheese grating, Cheese shredding, Cheese dicing, Packaging (innovative packaging methods), Converting of custom masses with high product individuality, Cutting of cheese
Materials
Cheese, Vegan cheese substitute products
Certificates
Digital quality management (paperless), Supplier audits according to in-house quality requirements
Founded
1995
Industries
Industry (food processing industry), Foodservice/Commercial, Retail, Industry (food processing industry, e.g. pizza, baked goods), Foodservice/Commercial (catering, kitchens, wholesale)
  1. 01

    Customer-specific situation and problem analysis

  2. 02

    Incoming inspection of tested raw material

  3. 03

    Cutting, julienning, grating, shredding, dicing

  4. 04

    Packaging

  5. 05

    Storage in the automated warehouse

  6. 06

    Logistics with own vehicle fleet and certified partners

Raw materials & processing

KÄSE

Cheese

Basic raw material for all product shapes – from grated cheese to cubes, in custom dimensions and sensory properties.

VEGAN

Vegan cheese substitute products

Segment produced since 2012, in which the company is the market leader.

Locations

Standort Eisenach Plant

Eisenach Plant

DE

Production, automated warehouse, logistics (since 2019)

Lot size
Small to large batches
Materials
Cheese, vegan cheese substitute products
  • Fully automated warehouse with direct feeding to production

Wutha-Farnroda Plant

DE

Production (production start 2008)

Materials
Cheese

Product shapes

Grated cheese
Grated cheeseGrating · Industry & foodservice
Shredded cheese specialty
Shredded cheese specialtyShredding · Retail & foodservice
Custom cheese masses
Custom cheese massesCutting & dicing · Industry
Cheese converting
Cheese convertingPackaging · Private labels

Inside the production

Custom masses – customer-specific product dimensions
Custom masses – customer-specific product dimensions

Industries

Industry (food processing industry)Foodservice/CommercialRetailIndustry (food processing industry, e.g. pizza, baked goods)Foodservice/Commercial (catering, kitchens, wholesale)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Cheese cuttingFood processing–––small batches – large batchesCheese
Cheese julienningFood processing––––Cheese
Cheese gratingFood processing––––Cheese
Cheese shreddingFood processing––––Cheese
Cheese dicingFood processing––––Cheese
Packaging (innovative packaging methods)Food processing––––Cheese, vegan cheese substitute products
Converting of custom masses with high product individualityFood processing–––small batches – large batchesCheese, vegan cheese substitute products

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
fully automated warehouse with direct feeding to production–––2019near Eisenach (plant)

Additional services

Cutting of cheeseJulienningGratingShreddingDicingPackagingConverting of custom batches (including small batches/private labels)Automated warehouseOwn vehicle fleet / logistics with certified logistics partnersDigital customer portal (Smart Portal)Paperless digital quality management

Food safety & quality

The quality policy focuses on customer orientation and food safety; only certified suppliers are approved after in-house audits and quality requirements. The entire quality management system is digital and paperless, ensuring safety and traceability at all times.

EvidenceEisenach PlantWutha-Farnroda Plant
Digital quality management (paperless)
Supplier audits according to in-house quality requirements

Milestones

  1. 1995

    Founded as W&Z Chefkoch GmbH

  2. 1996

    Production start of cutting and grating cheese – first industrial customer

  3. 1998

    Renamed Ziegler und Gastronomiegroßhandel GmbH

  4. 1999

    Start of expansion of the wholesale & production divisions

  5. 2008

    Spatial separation and production start in Wutha-Farnroda

  6. 2010

    Sale of the wholesale division; founding of Ziegler Käsespezialitäten GmbH, retail business from 2007

  7. 2012

    Launch of vegan cheese substitute products, market leader in this segment

  8. 2019

    Opening of the new plant near Eisenach in August; launch of the Smart Portal

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