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ZIEHL-ABEGG – Fertigung

Manufacturer of fans, motors, control and regulation technology as well as elevator drives for industrial applications

ZIEHL-ABEGG Logo

ZIEHL-ABEGG SE

Künzelsau (headquarters) · Kupferzell · Neu-Kupfer · Schöntal-Bieringen · Pasching (AT)New on Amplifa

1910Founded
5,800 (3,000 of them in Germany)Employees
17Production plants worldwide
approx. 2 t / 3.5 mMax. unit weight/length (welding production)
~30,000Products in portfolio

About ZIEHL-ABEGG

ZIEHL-ABEGG is a systems manufacturer founded in 1910 by Emil Ziehl, headquartered in Künzelsau (Baden-Württemberg) with around 5,800 employees, 3,000 of them in Germany. The company develops, manufactures and sells axial and centrifugal fans, EC and AC motors, control and regulation technology as well as gearless elevator drives – the portfolio comprises around 30,000 products. Manufacturing includes injection molding of impellers made from the in-house developed high-performance composite ZAmid, cold forming of steel impellers, fusion welding of steels to DIN EN ISO 3834-2 (up to 3.5 m in length and 2 t unit weight), as well as electronics manufacturing and assembly. In the InVent development center, fans are measured in certified test rigs to DIN EN ISO 5801 and AMCA 210, with volume flows up to 100,000 m³/h and pressures up to 3,000 Pa. Customer industries include refrigeration technology, building and elevator technology, power plants and wind energy, chemical and petrochemical industry, painting and extraction systems, packaging and production machinery, cleanroom and medical technology as well as mobile applications. Customers worldwide are supplied via 114 sales locations.

Site
Künzelsau
Processes
Fusion welding of metallic materials, Metal inert gas welding with solid wire electrode (131), Metal active gas welding with solid wire electrode (135), Tungsten inert gas welding (141), Plasma keyhole welding (153), Direct resistance spot welding (212), Manufacture of fan impellers from ZAmid high-performance composite, Cold-forming manufacture of steel impellers
Materials
ZAmid® high-performance composite, Steel, Aluminium, Stainless steel (fan versions), Stainless steel
Certificates
ISO 9001:2015, DIN EN ISO 3834-2 (fusion welding), ATEX QM notification 2014/34/EU, DIN EN ISO 5801 (test rigs), AMCA accredited laboratory (AMCA 210, ISO 13347-3), DIN EN ISO 50001 / DIN EN ISO 14001 (energy/environmental management), AEO-F (Authorized Economic Operator), ISO 50001, ISO 14001, EN ISO 3834-2, ATEX Q (2014/34/EU), ISO 5801 (test rigs), AEO-F
Founded
1910
Employees
5800
Industries
Refrigeration technology, Buildings (HVAC, heat pumps, elevators), Energy and environment (power plants, wind energy, photovoltaics/bioenergy), Machinery and industrial processes, Painting and extraction systems, Chemical and petrochemical technology
  1. 01

    Development (InVent development center)

  2. 02

    ZAmid material production / steel cold forming

  3. 03

    Injection molding of the impellers

  4. 04

    Fusion welding of housings and structures

  5. 05

    Motor and electronics manufacturing

  6. 06

    Assembly of fans, drives and control technology

  7. 07

    Fan testing (aerodynamic, acoustic, ISO 5801/AMCA 210)

  8. 08

    Sales via 114 locations worldwide

  9. 09

    Retrofit, service and cloud monitoring (ZAbluegalaxy)

Materials & Manufacturing Processes

ZAmid

ZAmid® high-performance composite

In-house developed composite material for injection-molded impellers produced in one piece without weld seams: lightweight, metal-like strength, corrosion-free, colorfast and 100% recyclable.

St

Steel

Used for cold-formed impellers (e.g. ZAbluefin) as well as welded housings and structures according to EN ISO/TR 15608 material groups.

Al

Aluminium

Material for fan components and drive components, among others in the ZAbluefin program.

V2A

Stainless steel

Versions for painting and extraction systems as well as chemically or corrosively stressed environments.

Locations

Standort Künzelsau

Künzelsau

DE

Headquarters with InVent development and competence center

  • Large KOMBI test rig (volume flows up to 100,000 m³/h, pressures up to 3,000 Pa, 325 t measuring section, 2.5 m air ducts, background noise level below 15 dB)
  • Small KOMBI test rig
  • LMS-3 chamber test rig

Kupferzell

DE

Branch plant, production sites Gewerbepark Hohenlohe 1+2 (drives technology plant)

Neu-Kupfer

DE

Production of process air fans

Schöntal-Bieringen

DE

Branch plant

Pasching

AT

Sales company ZIEHL-ABEGG Austria

Products & Components

Axial fan FE3owlet ECblue
Axial fan FE3owlet ECblueInjection molding/welding production · HVAC and industrial applications
Centrifugal impeller ZAbluefin
Centrifugal impeller ZAbluefinSteel cold forming / ZAmid injection molding · Machinery and industrial processes
Elevator drive ZAtopx
Elevator drive ZAtopxDrive technology · Elevator technology
Axial fan FPowlet for heat pumps
Axial fan FPowlet for heat pumpsInjection molding (ZAmid) · Building/heat pump technology

Inside the production

Fan with AIRSTREAM Insights – AI-supported analysis
Fan with AIRSTREAM Insights – AI-supported analysis
ZAbluegalaxy – cloud monitoring
ZAbluegalaxy – cloud monitoring
Retrofit air and drive technology
Retrofit air and drive technology
AEO certificate (Authorized Economic Operator)
AEO certificate (Authorized Economic Operator)

Industries

Refrigeration technologyBuildings (HVAC, heat pumps, elevators)Energy and environment (power plants, wind energy, photovoltaics/bioenergy)Machinery and industrial processesPainting and extraction systemsChemical and petrochemical technologyPackaging and production machineryCleanroom and medical technologyMobile applications and vehiclesIT and telecommunicationsFood/agriculture

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Fusion welding of metallic materialsJoining–3.5 m × max. 1400 mmmax. unit weight 2 t–Steels (EN ISO/TR 15608 groups 1.1, 1.2, 2.1, 2.2, 3.1)
Metal inert gas welding with solid wire electrode (131)Joining––––Steels, material groups per EN ISO/TR 15608
Metal active gas welding with solid wire electrode (135)Joining––––Steels, material groups per EN ISO/TR 15608
Tungsten inert gas welding (141)Joining––––Steels, material groups per EN ISO/TR 15608
Plasma keyhole welding (153)Joining––––Steels, material groups per EN ISO/TR 15608
Direct resistance spot welding (212)Joining––––Steels, material groups per EN ISO/TR 15608
Manufacture of fan impellers from ZAmid high-performance compositePlastics––––ZAmid® (high-performance composite)
Cold-forming manufacture of steel impellersForming––––Steel
Electronics manufacturingAssembly–––––
Manufacture of industrial fans, electric drives and control systems (development, manufacture)Assembly––––Steel, Aluminium, ZAmid®
Fan testing/measurement (airflow and acoustic measurement to DIN 24166 Class 1, DIN 3745 Class 1)Testing–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Aerodynamic and acoustic fan test rig (large KOMBI test rig)Large KOMBI test rig–Volume flows up to 100,000 m³/h, pressures up to 3,000 Pa, 325 t measuring section, 2.5 m air ducts,–Künzelsau
Fan test rigSmall KOMBI test rig–––Künzelsau
Fan test rigLMS-3 chamber test rig–––Künzelsau
Injection molds / injection molding machines for ZAmid impellers––––Künzelsau (presumed)

Additional services

Retrofit/modernization (Retrofitblue)Digital solutions/cloud monitoring (ZAbluegalaxy, ZAset Vibration)Engineering tools (FANselect, ZAlift)Technical service line & after-sales supportOrder management, logistics & warehouseSpecial designs/special sizes and complete solutionsFirmware & downloadsMaintenance/service for elevator and fan technology

Quality & Certifications

Fans are measured in TÜV-certified test rigs to DIN EN ISO 5801 and in the AMCA-accredited laboratory (AMCA 210, ISO 13347-3). Welding quality management is certified to DIN EN ISO 3834-2, and the manufacture of equipment for explosive atmospheres is covered by an ATEX QM notification (2014/34/EU).

EvidenceKünzelsau
ISO 9001:2015
ISO 50001
ISO 14001
EN ISO 3834-2
ATEX Q (2014/34/EU)
ISO 5801 (test rigs)
AEO-F

Company History

  1. 1910

    Company founded by Emil Ziehl in Berlin-Weißensee; development of the external rotor motor.

  2. 2025

    Fiscal reporting year: around 5,800 employees, 17 production plants, 30 companies, 114 sales locations, approx. 30,000 products in the portfolio.

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