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ZK – Fertigung

Develops and manufactures die-sinking EDM machines, automation systems, software and laser technology for tool and mold making.

ZK Logo

Zimmer & Kreim GmbH

New on Amplifa

About Zimmer & Kreim

Zimmer & Kreim (ZK) is a German company that offers system solutions for tool and mold making. The product portfolio includes die-sinking EDM machines of the genius and NOVA series including gantry machines, automation systems of the Chameleon series, transfer and cleaning stations as well as the company's own software AlphaModuli. In addition, the company offers laser technology (ZK Lasertec), retrofit of existing systems, a pay-per-use model as well as service and training. The systems are used, among others, in the automotive industry, aerospace, turbine manufacturing, medicine and the communications industry. The offering also includes training, consulting and smart services such as hotline and spare parts ordering.

Processes
Die sinking (EDM), Wire EDM, Start-hole EDM drilling (EDM Drilling), Spark erosion for tools and mold making, Die-sinking EDM machines (EDM), Automation (Chameleon systems), Cleaning stations, ZK Software (AlphaModuli)
Materials
Tool steel, Carbide (hard metal), Copper, Aluminum, Brass (wire electrode), Molybdenum (wire electrode), Die Sinking (EDM), Wire EDM
Industries
Automotive, Aerospace, Turbine manufacturing, Medical, Communications industry, Tool and mold making
  1. 01

    Engineering and design

  2. 02

    Manufacturing of EDM machines

  3. 03

    Assembly of automation and cleaning systems

  4. 04

    Software and laser technology

  5. 05

    Retrofit, service, training and consulting

Processes and Materials

EDM

Die Sinking (EDM)

Die-sinking EDM of conductive materials, especially for tools, press tools and mold making.

WEDM

Wire EDM

Electrical discharge cutting with brass or molybdenum wire for complex contours in conductive metals.

St

Tool Steel

Principal material for stamping, pressing and injection molding tools in mold making.

HM

Carbide (Hard Metal)

EDM-machinable material for wear-resistant tool components.

Cu

Copper

Used as an electrode material and as a machinable conductive material.

Al

Aluminum

Machinable lightweight metal for components in aerospace and electronics.

Ms

Brass

Standard electrode wire for wire EDM.

Mo

Molybdenum

Alternative wire electrode material for wire EDM.

Products and Systems

Die-sinking EDM machines genius NOVA series
Die-sinking EDM machines genius NOVA seriesDie sinking · Tool and mold making
genius NOVA gantry machines
genius NOVA gantry machinesDie sinking (XXL) · Tool and mold making
NOVA machine series
NOVA machine seriesDie sinking · Automotive, aerospace
Transclean Transfer and Cleaning Station
Transclean Transfer and Cleaning StationAutomation · Tool and mold making
Pay-per-Use Solutions
Pay-per-Use SolutionsMachine operating model · Tool and mold making
Automated System Solutions
Automated System SolutionsAutomation (Chameleon) · Tool and mold making

Inside the production

Production and facility view
Production and facility view
System solutions for tool and mold making
System solutions for tool and mold making
ZK machine systems
ZK machine systems
EDM systems from Zimmer & Kreim
EDM systems from Zimmer & Kreim
ZK EDM product area
ZK EDM product area

Industries

AutomotiveAerospaceTurbine manufacturingMedicalCommunications industryTool and mold making

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Die sinking (EDM)Erosion/Spark erosion––––Metal (conductive materials)
Wire EDMErosion/Spark erosion±0.002 mm (reference from industry description) · Ra 0.4 μm (reference from industry–––Steel (tool steel), Copper, Aluminum, Copper alloys (brass), Carbide (hard metal), Aerospace alloys, Conductive materials for electronics/medical parts, Conductive materials for non-ferrous metals (electronics)
Start-hole EDM drilling (EDM Drilling)Erosion/Spark erosion–––––
Spark erosion for tools and mold makingErosion/Spark erosion––––Metal (conductive materials)

20 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Die-sinking EDM machine (Cavity Sinking EDM)Zimmer & Kreim (ZK EDM) genius 602––––
Die-sinking EDM machineZimmer & Kreim (ZK EDM) genius 700––––
Die-sinking EDM machineZimmer & Kreim (ZK EDM) ZK NOVA 400 / 650––––
Die-sinking EDM machineZimmer & Kreim (ZK EDM) genius 750 NOVA––––
Die-sinking EDM machineZimmer & Kreim (ZK EDM) genius 850––––
Die-sinking EDM machineZimmer & Kreim (ZK EDM) genius 900 NOVA––––
Die-sinking EDM machineZimmer & Kreim (ZK EDM) genius 1000––––
Die-sinking EDM machineZimmer & Kreim (ZK EDM) genius 1200––––
Die-sinking gantry EDM machineZimmer & Kreim (ZK EDM) genius NOVA gantry machines––––
EDM automation system (robot/pallet handling)Zimmer & Kreim (ZK Automation) Chameleon––––
Heavy-duty automation systemZimmer & Kreim (ZK Automation) Chameleon Heavy––––
Automation system (4-fold)Zimmer & Kreim (ZK Automation) Chameleon Quad––––
Automation unit (single track)Zimmer & Kreim (ZK Automation) Chameleon Mono––––
Cleaning/transfer stationZimmer & Kreim (ZK Automation) Transclean––––
Manual transfer and cleaning stationZimmer & Kreim (ZK Automation)––––
Pallet changer (24-fold)Zimmer & Kreim (ZK Automation) 24-fold pallet changer––––
Pallet changer (16-fold)Zimmer & Kreim (ZK Automation) 16-fold pallet changer––––
Wire EDM machine (CNC wire EDM, 5-axis)Jiangsu Dongqing CNC Machine Tool Co., Ltd.–––China
Wire EDM machine (high-/medium-/low-speed wire cut)NC/CNC wire-cut EDM––––
Die-sinking/eroding machine (vertical)Vertical Eroding Machine––––

Additional services

Die-sinking EDM machines (EDM)Automation (Chameleon systems)Cleaning stationsZK Software (AlphaModuli)Laser technology (ZK Lasertec)RetrofitPay-per-UseService & TechnologyTraining (ZK Akademie)ConsultingSmart Services (hotline, spare parts ordering)
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