Engineering, equipment and turn-key construction of biogas plants, biomethane upgrading plants and CHP units
Zorg Biogas GmbH
Munich · DürenNew on Amplifa
About Zorg Biogas
Zorg Biogas is a German engineering company based in Munich that has been planning, building and servicing biogas plants and combined heat and power (CHP) units worldwide since 2006. Its range of services covers turn-key plant construction, from concept development through planning, permitting and project documentation to plant delivery, installation, commissioning and biological support. The company supplies biogas components such as gas storage tanks, flares, blowers, agitators, solid feeders, sulphur scrubbers, biogas dryers, gas analyzers and membrane upgrading plants, as well as generators, chemicals and spare parts. The process technology portfolio includes CSTR reactors, the company's own High-Load-Reactor technology (HLR), vertical reactors with central agitator, dry fermentation, straw digestion and landfill gas technology. Customers include sugar factories, distilleries, dairy, pig and poultry farms, dairies, energy crop projects and waste recovery facilities. The equipment is installed in 70 countries across several continents.
- Site
- München
- Processes
- Design and construction of biogas plants (turn-key), Project documentation / design drawings for biogas plants, Laboratory batch tests of substrates, High-load reactor (HLR) technology, Continuous stirred-tank reactor (CSTR), Vertical reactor with central agitator, Dry fermentation of MSW, Straw to biogas
- Materials
- Stainless steel, PVC/PE, Rubber (EPDM), Ceramic (coating), PVC/PE membranes, EPDM rubber, Ceramic coating
- Certificates
- ATEX components
- Industries
- Sugar factories, Ethanol distilleries, Dairy farms, Pig farms, Layer hen operations, Broiler fattening farms
- 01
Concept development and research
- 02
Planning, permitting and project documentation
- 03
Plant and component supply
- 04
Installation and construction supervision
- 05
Commissioning
- 06
Biological support, optimization and service
Materials and Processes
Stainless steel
Material of the flares and gas components with automatic ignition.
PVC/PE membranes
Material for single- and double-layer gas storage tanks from 50 to 20,000 m³.
EPDM rubber
Membrane material for gas storage tanks and gas cushions.
Ceramic coating
Lining of high-temperature flares.
Locations
Munich
DEBranch office and contact office
Düren
DEImprint and administrative seat
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Design and construction of biogas plants (turn-key)Engineering | – | – | – | – | – |
| Project documentation / design drawings for biogas plantsEngineering | – | – | – | – | – |
| Laboratory batch tests of substratesTesting | – | – | – | – | – |
| High-load reactor (HLR) technologyEngineering | – | – | – | – | – |
| Continuous stirred-tank reactor (CSTR)Engineering | – | – | – | – | – |
| Vertical reactor with central agitatorEngineering | – | – | – | – | – |
| Dry fermentation of MSWEngineering | – | – | – | – | – |
| Straw to biogasEngineering | – | – | – | – | – |
| Landfill gas technologyEngineering | – | – | – | – | – |
| Installation, commissioning and service of CHP units and gas technologyAssembly | – | – | – | – | – |
11 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Biogas gas storage tanks (gas holders) | – | – | Volume 50 to 20,000 m³ | – | – |
| Biogas dryers (chillers) | – | – | Gas volume flow 100 to 4,499 Nm³/h | – | – |
| Flares (open, enclosed, high-temperature) | – | – | Flow rate 0.9 to 1,999 Nm³/h | – | – |
| Biogas blowers and compressors (ATEX) | – | – | 10 to 4,499 Nm³/h, pressure up to over 500 mbar | – | – |
| Sulphur scrubbers and activated carbon columns | – | – | 50 to 10,000 m³/h, H₂S 1,500 to 5,000 ppm | – | – |
| Biomethane upgrading plants (membrane technology) | – | – | 2,000 to 5,000 Nm³/h | – | – |
| Agitators and mixers (central, vertical, horizontal, inclined, submersible, side-entry) | – | – | Motor power 0.5 to 75 kW, speed 8 to 1800 rpm | – | – |
| Solid feeders (conveying technology) | – | – | max. volume 200 m³ | – | – |
| Hydrocyclones | – | – | – | – | – |
| Gas analyzers | – | – | CH₄, CO₂, H₂S, O₂ measurement | – | – |
| Generators / CHP units | – | – | – | – | – |
Additional services
Quality
Substrate batch tests are carried out in a certified German laboratory; ATEX-certified blowers and compressors are used for explosion-hazardous gases.
| Evidence | Munich |
|---|---|
| ATEX components |
History
- 2006
Start of design and construction of biogas and CHP plants worldwide
Construction of the largest biogas plant in the world with 26 MW electrical capacity in the Khmelnitski region