
Control and automation solutions for industry: engineering, PLC programming, control cabinet manufacturing and commissioning.

ZS-Zöltsch Steuerungssysteme GmbH
07546 Gera, Meuselwitzer Straße 49-53New on Amplifa
Company
ZS-Zöltsch Steuerungssysteme GmbH is a service provider for control and automation technology based in Gera. The company supports industrial customers from planning through to the finished system and implements automation and control solutions according to customer requirements. Its service portfolio includes data acquisition (operating and process data, energy consumption, archiving, product traceability), engineering with operator and monitoring concepts and circuit diagram creation, modernization of existing systems including spare parts procurement, and control cabinet manufacturing from procurement through assembly and wiring to installation. This is complemented by PLC programming for various manufacturers (including Simatic S7), visualization systems, conveying and measured-data technology, worldwide commissioning with hardware and software testing before delivery, instruction of operating and maintenance personnel, as well as service and maintenance including remote maintenance. Reference projects come from the textile industry, the paper processing industry, the dolomite works and the packaging industry. The staff are deployed worldwide.
- Site
- Gera
- Processes
- Engineering (consulting, operator and monitoring concepts, circuit diagram creation), PLC programming (various manufacturers), Visualization systems programming, Conveying technology programming, Programming of measured data acquisition / data acquisition and archiving, Control cabinet manufacturing (assembly, wiring, delivery and installation), Modernization of existing systems incl. spare parts procurement, Commissioning (hardware/software testing, worldwide commissioning, instruction and training)
- Materials
- Simatic S7, WinCC flexible, Rittmeyer control system
- Certificates
- Hardware/software test before delivery, Remote maintenance
- Industries
- Textile industry, Paper processing industry, Building materials (dolomite works), Packaging industry, Building materials/dolomite works, Packaging industry (plant engineering)
- 01
Engineering (consulting, operator/monitoring concepts, circuit diagram creation)
- 02
System selection and spare parts procurement
- 03
Control cabinet manufacturing (assembly, wiring)
- 04
PLC and visualization programming
- 05
Hardware and software testing before delivery
- 06
Commissioning and instruction
- 07
Service, maintenance, remote maintenance
Systems and Technologies
Simatic S7
PLC programming taking into account switching-on and shut-down sequences, e.g. for conveying systems.
WinCC flexible
Visualization systems, among others for compression systems.
Rittmeyer control system
Integration of the control system into higher-level plant automation.
Locations

Gera
DEHead office: engineering, control cabinet manufacturing, programming
- Materials
- Control cabinet components/operating equipment
Reference Systems and Components




Inside the production






Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Engineering (consulting, operator and monitoring concepts, circuit diagram creation)Engineering | – | – | – | – | – |
| PLC programming (various manufacturers)Engineering | – | – | – | – | – |
| Visualization systems programmingEngineering | – | – | – | – | – |
| Conveying technology programmingEngineering | – | – | – | – | – |
| Programming of measured data acquisition / data acquisition and archivingEngineering | – | – | – | – | – |
| Control cabinet manufacturing (assembly, wiring, delivery and installation)Assembly | – | – | – | – | Control cabinet components/operating equipment |
| Modernization of existing systems incl. spare parts procurementEngineering | – | – | – | – | – |
| Commissioning (hardware/software testing, worldwide commissioning, instruction and training)Assembly | – | – | – | – | – |
| Production support and system adaptationEngineering | – | – | – | – | – |
| Service and maintenance (remote maintenance, on site, parameterization)Engineering | – | – | – | – | – |
| Automation of packaging systems (textile industry) incl. product flow traceability/inventoryEngineering | – | – | – | – | – |
| Automation of the lime discharge conveyor system (Simatic S7, Rittmeyer control system)Engineering | – | – | – | – | – |
| Automation of compression system for window sealing tapes (Simatic S7, WinCC flexible)Engineering | – | – | – | – | – |
| Implementation of complex drive systems (winding systems, material storage, positioning)Engineering | – | – | – | – | – |
Additional services
Reference customers
Commissioning and Service
Before delivery, intensive hardware and software testing is carried out; commissioning takes place under operating conditions followed by instruction of the maintenance and operating personnel. Program versions and parameters are backed up.
| Evidence | Gera |
|---|---|
| Hardware/software test before delivery | |
| Remote maintenance |