Delivery, general overhaul and repair of crushing and screening equipment as well as wear parts for processing
ZTS-Zerkleinerungstechnik Schwaben OHG
74360 Ilsfeld (headquarters with workshop)New on Amplifa
About us
ZTS-Zerkleinerungstechnik Schwaben OHG, based in Ilsfeld, is a specialist for processing technology in the aggregates industry and the recycling sector. The company supplies used and new individual machines such as jaw crushers, impact mills, screening machines and conveyor belts as well as complete processing plants for dry and wet processing, process water recovery, soil and sludge treatment, and utilization systems for road sweepings, fresh concrete and gypsum plasterboard. Used machines are overhauled in the company's own workshop according to customer requirements and delivered with a warranty. In addition, the manufacturer-independent skilled staff carry out repairs, service and maintenance work on site at the customer's premises, and supply wear and spare parts such as jaw plates, blow bars, impact plates and liner plates for all common machine types. The range of services also includes control cabinet construction, control engineering, energy optimization and CO2 compensation. The owner-managed company operates throughout Europe, primarily in Germany.
- Site
- Ilsfeld
- Processes
- General overhaul / workshop-overhauled processing machines (jaw crushers, impact mills,, Repairs, service and maintenance work on processing machines (manufacturer-independent), Crack testing (to DIN EN ISO 3452-2) on eccentric shaft, swing jaw, housing, Annealing of housing & swing jaw, Sandblasting, Priming (coating), Weld repair / reinforcement of the crusher swing jaw, renewal of the rear wall, Delivery and installation of wear and spare parts (jaw plates, blow bars, impact plates,
- Materials
- Gravel and hard rock (abrasive materials), Slag, Steel (construction/housing parts of crushers), Steel, Gravel and hard rock
- Certificates
- Crack testing to DIN EN ISO 3452-2, ISO 9001
- Industries
- Aggregates industry, Quarries, Gravel plants, Recycling sector
- 01
Consultation and enquiry
- 02
Planning and delivery of individual machines or complete plants
- 03
Workshop overhaul/general overhaul of used machines
- 04
Delivery and installation of wear and spare parts
- 05
Repair, service and maintenance work (also on site)
- 06
Control cabinet construction, control engineering and commissioning
Materials & Processes
Steel
Housings and components of crushers, e.g. swing jaws, rear walls and Pitman connections, are welded, annealed, sandblasted and primed.
Gravel and hard rock
Target material of the crushing technology, for which wear parts and impact mills are designed.
Slag
Abrasive feed materials for impact mills and crushers from recycling and processing technology.
Locations
Ilsfeld
DEHeadquarters with workshop
- Workshop for general overhaul of jaw crushers, impact mills and screening machines
Machines & Plants
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| General overhaul / workshop-overhauled processing machines (jaw crushers, impact mills,Assembly | – | – | – | – | – |
| Repairs, service and maintenance work on processing machines (manufacturer-independent)Assembly | – | – | – | – | – |
| Crack testing (to DIN EN ISO 3452-2) on eccentric shaft, swing jaw, housingTesting | – | – | – | – | Stahl |
| Annealing of housing & swing jawHeat treatment | – | – | – | – | Stahl |
| SandblastingSurface | – | – | – | – | Stahl |
| Priming (coating)Surface | – | – | – | – | Stahl |
| Weld repair / reinforcement of the crusher swing jaw, renewal of the rear wallJoining | – | – | – | – | Stahl |
| Delivery and installation of wear and spare parts (jaw plates, blow bars, impact plates,Assembly | – | – | – | – | – |
| Planning and delivery of complete processing plants (dry and wet processing,Engineering | – | – | – | – | – |
| Control cabinet construction, control engineering, energy optimization, CO2 compensationEngineering | – | – | – | – | – |
| Supply of used and new individual machines (crushers, screens, conveyor belts) for quarries,Assembly | – | – | – | – | – |
14 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Jaw crusher | Voest STE 6545W | – | Gape 650 x 450 mm, gap width 35-150 mm | – | Ilsfeld |
| Jaw crusher | Ammann CT5 | – | Gape 500 x 300 mm, gap width 30-70 mm | – | Ilsfeld |
| Impact mill | SBM 10/6/4 SK | – | Inlet 645 x 485 mm, max. feed size 400 mm, rotor diameter 1.060 mm, capacity 80-100 t/h | – | Ilsfeld |
| Screening machine (double-deck) | Främbs + Freudenberg 1.600 x 5.000/2 | – | 1.600 x 5.000/2 | – | Ilsfeld |
| Screening machine (double-deck) | Kleemann VU2F 1.500x4.000/2 | – | 1.500 x 4.000/2 | – | Ilsfeld |
| Bucket wheel | Stichweh E3009 | – | – | – | – |
| Impact crusher | SBM 10/6/4 SMK | – | – | – | – |
| Tracked mobile crushing plant | – | – | – | – | – |
| Jaw crusher | Ibag ES 1.000 x 700 | – | – | – | – |
| Jaw crusher (new) | Comec S1000 | – | – | – | – |
| Impact mill (generally overhauled) | PZ M50/3 | – | – | – | – |
| Ski-mounted secondary crushing plant with jaw crusher | Ibag 800 x 150 | – | – | – | – |
| DK crusher (repaired) | Krupp 6K | – | – | – | – |
| DK jaw crusher (repair example) | Ibag DK | – | – | – | – |
Additional services
Quality & Testing
Repairs are documented according to proven procedures, including crack testing to DIN EN ISO 3452-2 on eccentric shafts, swing jaws and housings. Machines overhauled in the workshop leave the works with a warranty.
| Evidence | Ilsfeld |
|---|---|
| Crack testing to DIN EN ISO 3452-2 | |
| ISO 9001 |
History
Almost 50 years of expertise in processing technology (company information).