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Zweko Optics – Fertigung

Manufacturer of thermoformed helmet visors and coated plastic sheets with its own ViewTec coating line.

Zweko Optics Logo

Zweko Optics BV

Bocholt (BE)New on Amplifa

1989Founded
Bocholt, BelgiumLocation
ISO 9001:2015 (TÜV NORD, no. 2737113.4)Certification
A few hundred to a few tens of thousandsBatch sizes/annual volume
NL, EN, FR, DELanguages

About Zweko Optics

Zweko Optics is a Belgian processor of transparent plastics founded in 1989, based in Bocholt. The company develops and produces helmet visors for police, fire brigade, sports and occupational safety, as well as display covers, cover plates and technical plastic components. The value chain includes thermoforming (vacuum forming), milling, sawing and trimming, as well as assembly and prototype construction, complemented by its own R&D department for product development. Under the ViewTec brand, coatings (scratch-resistant, anti-fog, UV protection) are applied in its own coating line to thermoformed visors, injection-molded parts and transparent sheets. Series sizes range from a few hundred to a few tens of thousands of units per year; base materials are kept in stock. Customers are located worldwide, including in electronics, medical technology, mechanical engineering and automotive. The quality management system is certified to ISO 9001:2015 (TÜV NORD).

Site
Bocholt
Processes
Thermoforming (thermovormen) of helmet visors, Coating of plastic sheets (scratch-resistant, anti-fog, UV), Milling (plastics), Sawing, Trimming, Assembly, Prototype construction / product development (own R&D department), Design/product development (own R&D department)
Materials
Transparent plastic sheets, Injection-molded parts, ViewTec coating
Certificates
ISO 9001:2015 (NEN-EN-ISO 9001:2015), ISO 9001:2015
Founded
1989
Industries
Police, Fire brigade, Sports, Occupational safety, Electronics, Medical technology
  1. 01

    Product development / R&D

  2. 02

    Prototype construction

  3. 03

    Thermoforming (vacuum forming)

  4. 04

    Milling, sawing, trimming

  5. 05

    Coating (ViewTec: scratch-resistant, anti-fog, UV)

  6. 06

    Pad printing

  7. 07

    Assembly

Materials & Processes

KUNSTSTOFF

Transparent plastic sheets

Base material for thermoformed helmet visors, cover plates and display covers, kept in stock.

SPRITZGUSS

Injection-molded parts

Workpieces that are coated in-house under the ViewTec brand.

VIEWTEC

ViewTec coating

Own coating line for scratch-resistant, anti-fog and UV-protection coatings.

Sites

Standort Bocholt

Bocholt

BE

Headquarters and production

Lot size
A few hundred to a few tens of thousands of units
Materials
Transparent plastics
  • Milling machines
  • Thermoforming ovens
  • Pad printing machines
  • Coating line (ViewTec)

Components

Police riot shield
Police riot shieldPlastics processing · Police/Security
Coated plastic sheet (ViewTec)
Coated plastic sheet (ViewTec)Coating · Electronics/Medical technology

Inside the production

Zweko Optics – plastics processing and helmet visors
Zweko Optics – plastics processing and helmet visors
Production in Bocholt
Production in Bocholt
Product view
Product view
ISO 9001:2015 certified
ISO 9001:2015 certified

Industries

PoliceFire brigadeSportsOccupational safetyElectronicsMedical technologyMechanical engineeringAutomotive

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Thermoforming (thermovormen) of helmet visorsPlastics–––a few hundred – a few tens of thousandstransparent plastic sheets
Coating of plastic sheets (scratch-resistant, anti-fog, UV)Surface––––Plastics
Milling (plastics)Machining––––Plastics
SawingMachining––––Plastics
TrimmingMachining––––Plastics
AssemblyAssembly––––Plastics
Prototype construction / product development (own R&D department)Engineering––––Plastics

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Milling machines–––––
Ovens (thermoforming)–––––
Pad printing machines–––––
Coating machines / coating line–––––

Additional services

Design/product development (own R&D department)Thermoforming (vacuum forming) of plasticsMilling, sawing, trimmingIn-house coating (scratch-resistant, anti-fog, UV) under the ViewTec brandPad printingAssemblyPrototype constructionWarehousing (base materials kept in stock)

Reference customers

Menten (plastics for shields, customer testimonial Jean Menten)

Quality

The quality management system is certified to ISO 9001:2015 by TÜV NORD Nederland (registration number 2737113.4); the scope covers the machining and processing of transparent plastic sheets and materials. Every series is approved as a prototype before production.

EvidenceBocholt
ISO 9001:2015

History

  1. 1989

    Founded; over 30 years of experience in helmet visors and the coating of plastic sheets and injection-molded parts.

  2. 2018

    First ISO 9001 certification (13.04.2018).

  3. 2024

    Renewal of ISO 9001:2015 certification by TÜV NORD (22.04.2024), valid until 13.04.2027.

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