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Komplettanlagen und Komponenten für die automatisierte Handhabung von Pulver- und Schüttgut-Zutaten
AZO Incorporated
Memphis, TN, USANeu auf Amplifa
Über AZO Inc.
AZO Incorporated mit Sitz in Memphis, Tennessee, ist ein wholly owned subsidiary der deutschen AZO KG und plant, konstruiert, fertigt und installiert Komponenten und Komplettanlagen für die automatisierte Handhabung von Pulver- und Schüttgut-Zutaten. Das Portfolio umfasst Dosiergeräte (AZODOS), Robotermikrodosierung (RoLog), Batchier- und Wiegsysteme (COMPONENTER), Mischsysteme (MIXOMAT), Big-Bag-Entleerung und -Befüllung, Sackentleerstationen, Siebmaschinen (Zyklonsieher E 650, DA, FLF 650, TW 650), Klumpenbrecher, Vibrationsböden, Staubfilter sowie Probennehmer. Das Angebot reicht von der Verfahrensauslegung mit Labortests über Projektmanagement, Installation und Inbetriebnahme bis zu Wartungs- und Serviceverträgen. Anlagen werden in Edelstahl (Chrom-Nickel-Stahl) oder epoxidbeschichtetem Baustahl mit unterschiedlichen Oberflächengüten ausgeführt. Zu den Branchen gehören Snacks, Mischungen, Pharma, Süßwaren, Chemie, PVC-Dryblends, Kunststoffe und Personal Care. Kunden in den USA und Kanada werden von Vertrieb, Engineering, Feldservice und einem Labor- und Showroom-Standort in Memphis betreut.
- Standort
- Memphis, TN
- Verfahren
- System Design (Design Consulting, Process Evaluation, Materials Assessment, Engineering Studies), Project Management & Installation (Installation Supervision, Commissioning, Training), Lifetime Support (Spares, Upgrades, Maintenance and Inspection, Production and Technical Support), Lab Testing (Materials Assessment, Powder Testing), AZODOS Volumetric Dosing (Type P DV), AZODOS Gravimetric Dosing / Loss-in-Weight Feeding (Type P DW), AZO RoLog Automated Robot Dosing of Micro Quantities, COMPONENTER Automated Minor and Micro-Ingredient Batching
- Werkstoffe
- Sugar, TiO2 (Titanium Dioxide), Resin, PVC (PVC Dry Blends, PVC Powder), Masterbatch, Granulate, Epoxy Resin Powder, Wheat Flour
- Branchen
- Lebensmittel (Snacks, Backwaren, Mischungen), Pharma / Life Science, Chemie, Kunststoffe / PVC-Dryblends, Süßwaren, Personal Care
- 01
- 02
Fertigung der Anlagenkomponenten
- 03
Projektmanagement und Installation
- 04
Inbetriebnahme und Schulung
- 05
Lifetime Support (Ersatzteile, Wartung, Upgrades)
Materialien und Verfahren
Chrom-Nickel-Edelstahl
Korrosionsbeständige Anlagenkomponenten z. B. für AZODOS-Dosiergeräte mit verschiedenen Oberflächengüten für hygienische Anforderungen.
Epoxidbeschichteter Baustahl
Alternative Werkstoffausführung für Sackentleerstationen und Anlagenkomponenten ohne Edelstahlanforderung.
Standorte
Memphis, TN
USHauptsitz, Vertrieb, Engineering, Showroom und Testlabor (AZO Lab)
- Werkstoffe
- Chrom-Nickel-Edelstahl, Baustahl
- AZO Lab: pneumatische Förder-Teststrecken (Vakuum-Dichtstrom, Niederstrom, Druckförderung)
- Amixon-Labormischer
- Mikro Air Jet Sieve (Hosokawa)
- Powder Tester PT-X (Hosokawa)
- Big-Bag-Entleerung (Lab)
Branchen
Verfahren & technische Grenzen
| Verfahren | Toleranz | Max. Bauteil | Gewicht | Losgröße | Werkstoffe |
|---|---|---|---|---|---|
| System Design (Design Consulting, Process Evaluation, Materials Assessment, Engineering Studies)Engineering | – | – | – | – | Powder und Bulk Ingredients, Sugar, TiO2, Resin, Mixes & Blends, Fumed Silica, Diatomaceous Earth, Milk/Cheese Powder, Bits, Morsels, Inclusions |
| Project Management & Installation (Installation Supervision, Commissioning, Training)Engineering | – | – | – | – | – |
| Lifetime Support (Spares, Upgrades, Maintenance and Inspection, Production and Technical Support)Engineering | – | – | – | – | – |
| Engineering | – | – | – | – | – |
| Lab Testing (Materials Assessment, Powder Testing)Prüfung | – | – | – | – | Powder und Bulk Ingredients, Sugar, TiO2, Resin, Mixes & Blends, Fumed Silica, Diatomaceous Earth, Milk/Cheese Powder |
| AZODOS Volumetric Dosing (Type P DV)Dosierung | – | – | – | – | Powder |
| AZODOS Gravimetric Dosing / Loss-in-Weight Feeding (Type P DW)Dosierung | – | – | – | – | Powder |
| AZO RoLog Automated Robot Dosing of Micro QuantitiesDosierung | – | – | 50 g – 10 kg | – | Bulk Solids, Pigments, Dyes, Aromas, Additives, Active Substances |
| COMPONENTER Automated Minor and Micro-Ingredient BatchingDosierung | – | – | – | – | Minor and Micro-Ingredients, Pigments, Flavorings, Additives |
| Dosing Screws - Continuous and Intermittent Conveying and MeteringDosierung | – | – | – | – | Bulk Materials |
| Bag Tipping Station / Feeding Hopper (Types ET P, ET F, ET K, ET RF)Discharging | – | – | – | – | Powders, Granular Bulk Materials |
| Super Sack Unloader / Bulk Bag Unloader (FIBC Emptying)Discharging | – | – | – | – | Bulk Materials |
| Bulk Bag Filler (Big Bag Filling, volumetric and gravimetric)Filling | – | – | – | – | Bulk Goods |
| Docking Devices - Dust-free Container Transfer (BATCHTAINER)Docking | – | – | – | – | Bulk Materials |
| Lump Breaker (KB 300 Q, KB 300 R, KB 500 R, KB 500 Q, KBW 500 Q, Mobile Lump Breaker Station)Crushing | – | – | – | – | Bulk Materials with Agglomerates, Clods, Lumps |
| MIXOMAT - Transporting, Dosing, Weighing and Mixing in one systemMixing | – | – | – | – | Granulate, Masterbatch, Re-work, Pigments, Additives |
| Product Sampler Type PRS - Random and Continuous SamplingPrüfung | – | – | – | – | Powder und Bulk Materials |
| Cyclone Screener Model E 650 - Control and Safety Screening of Solid PowdersScreening | – | – | – | – | Solid Powders, Bulk Materials, PVC Powder, Epoxy Resin Powder, Wheat Flour |
| Cyclone Screener Model DA - Low-profile Safety Screening, Dosing and WeighingScreening | – | – | – | – | Bulk Ingredients |
| Cyclone Screener Type FLF 650 - Separating Solids from LiquidsScreening | – | – | – | – | Liquids with Solids, Cheese Fines/Whey, Butter/Buttermilk, Fruit Remains/Fruit Juice, Latex, Varnish, Sewage Water, Used Oil |
| Pneumatic Screener TW650 - Safety Screening in Pneumatic ConveyingScreening | – | – | – | – | Powder und Bulk Materials, Wheat Flour |
| Vibration Bottom (VB) - Discharge from Hoppers and SilosDischarging | – | – | – | – | Powdery, Crystalline, High-fat, Granular Bulk Materials |
| Dust Filters for Vacuum Blowers and PumpsPneumatic Conveying | – | – | – | – | Granulated and Powdered Bulk Materials |
| Pneumatic Conveying - Standard Vacuum Dilute Phase (Lab)Pneumatic Conveying | – | – | – | – | Dry Ingredients |
| Pneumatic Conveying - Low-Velocity Vacuum Conveying (Lab)Pneumatic Conveying | – | – | – | – | Dry Ingredients |
| Pneumatic Conveying - Vacuum Impulse Conveying (Lab)Pneumatic Conveying | – | – | – | – | Dry Ingredients |
| Pneumatic Conveying - Pressure Conveying (Lab)Pneumatic Conveying | – | – | – | – | Dry Ingredients |
| Vacuum Scaling (Lab)Weighing and Batching | – | – | – | – | Dry Ingredients |
| Positive Scaling (Lab)Weighing and Batching | – | – | – | – | Dry Ingredients |
| Continuous Conveying (Lab)Pneumatic Conveying | – | – | – | – | Dry Ingredients |
| Discontinuous Conveying (Lab)Pneumatic Conveying | – | – | – | – | Dry Ingredients |
| Amixon Mixing (Lab)Mixing | – | – | – | – | Dry Ingredients |
| Super Sack Unloading (Lab)Discharging | – | – | – | – | Dry Ingredients |
| Prüfung | – | – | – | – | Powder, Dry Ingredients |
21 Anlagen & Maschinen
| Maschine | Hersteller / Modell | Anzahl | Arbeitsraum | Baujahr | Standort |
|---|---|---|---|---|---|
| AZODOS Dosing Unit Type P DV (volumetric) and Type P DW (gravimetric loss-in-weight) | AZO Type P DV / Type P DW | – | – | – | – |
| AZO RoLog Robot Micro-Dosing System | AZO RoLog | – | Dosing range 50 g to 10 kg | – | – |
| – | AZO COMPONENTER | – | – | – | – |
| Bag Tipping Station / Standard Feeding Hopper | AZO Type ET P / ET F / ET K / ET RF (e.g. ET 50 R, ET 150 RF, ET 250 RF) | – | ET 50 R: Ø 500 mm; ET 150 RF: Ø 800 mm; ET 250 RF: Ø 1100 mm | – | – |
| Super Sack Unloader / Bulk Bag Unloader (FIBC) | AZO | – | – | – | – |
| Bulk Bag Filler (Big Bag Filling System, volumetric and gravimetric) | AZO | – | – | – | – |
| Docking Device for BATCHTAINER Containers | AZO | – | – | – | – |
| Dosing Screws | AZO | – | – | – | – |
| Lump Breaker | AZO | – | – | – | – |
| MIXOMAT Mixer / Scale / Conveying Scale | AZO MIXOMAT | – | Up to 30 components via switching valves | – | – |
| Product Sampler | AZO Type PRS | – | – | – | – |
| Cyclone Screener (Control and Safety Screening) | AZO E 650 (B1 direct drive / C1 vee-belt drive) | – | – | – | – |
| Cyclone Screener low-profile with self-dosing function | AZO DA | – | – | – | – |
| Cyclone Screener for Solids from Liquids | AZO FLF 650 | – | – | – | – |
| Pneumatic Screener for Safety Screening in Pneumatic Conveying | AZO TW 650 | – | – | – | – |
| Vibration Bottom (Discharge System for Hoppers and Silos) | AZO VB | – | – | – | – |
| Dust Filters / Secondary Filters for Vacuum Blowers and Pumps | AZO | – | – | – | – |
| Dositainer Container | AZO Dositainer | – | – | – | – |
| Mikro Air Jet Sieve (Particle Size Analysis) | Hosokawa (Mikro) Air Jet Sieve | – | – | – | AZO Lab, Memphis, TN |
| Powder Tester | Hosokawa PT-X | – | – | – | AZO Lab, Memphis, TN |
| Amixon Mixer (Lab Testing) | Amixon | – | – | – | AZO Lab, Memphis, TN |
Zusatzleistungen
Historie
- 60 Jahre
Der AZO-Zyklonsieher wird laut Datenblatt seit 60 Jahren erfolgreich in Lebensmittel-, Kunststoff-, Pharma- und Chemieanwendungen eingesetzt.