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Hersteller von Converting-Maschinen für Tissue, Hygiene, Print, Verpackung, Mail und industrielle Anwendungen

BW Converting
Green Bay, WI (USA) · Neuwied (DE) · Lauterbach (DE) · Lucca (IT) · Čačak (RS) · Arlöv (SE) · Yokohama (JP) · Gandhinagar (IN) · Lenexa, KS (USA)Neu auf Amplifa
Über BW Converting
BW Converting ist ein globaler Hersteller von Converting-Maschinen und -Lösungen für die Branchen Tissue, Hygiene und Personal Care, Print, Verpackung, Mail, Textilien/Vliesstoffe sowie weitere leistungsstarke industrielle Anwendungen. Das Unternehmen entstand 2023 durch Zusammenführung von sechs historischen Marken der Barry-Wehmiller-Gruppe: Paper Converting Machine Company (PCMC), Winkler+Dünnebier (W+D), Baldwin Technology, Hudson-Sharp, STAX Technologies und Northern Engraving and Machine (NEMCO). Das Portfolio umfasst Tissue-Converting- und Verpackungsmaschinen, Umschlag- und Mail-Inserting-Technologie, Beutel- und Pouch-Maschinen, Gravierrollen für Prägung, Druckprüfungssysteme sowie End-of-Line-Automatisierung mit Fördertechnik und Palettierung. Produktion und Entwicklung erfolgen an Standorten in den USA, Deutschland, Italien, Serbien, Schweden, Japan und Indien. Als Teil des 3,6-Milliarden-Dollar-Konzerns Barry-Wehmiller beliefert BW Converting Kunden in über 100 Ländern und bietet ergänzend Service, Wartung, Audits und Schulungen über den gesamten Maschinenlebenszyklus.
- Standort
- Green Bay, WI 54304, USA
- Verfahren
- Tissue converting machinery (Toilet and Toweling), Facial and Hankies converting machinery, Wipes converting machinery (Dry and Wet Wipes), Personal Care converting machinery (Baby, adult and feminine care, incontinence products, underpads), Packaging machinery (Tissue, Facial, Hankies), Conveying, product handling and end-of-line automation, Custom embossing for tissue and nonwovens (engraved embossing rolls), Engraving of embossing rolls (various engraving methods)
- Werkstoffe
- Paper, Plastic, Tissue, Nonwovens, Textiles, Steel (engraved embossing rolls), Ink, Stahl (gravierte Embossing-Rollen)
- Zertifikate
- Service- & Audits-Programme (Field Service, Machine Audit)
- Gegründet
- 2023
- Branchen
- Tissue, Hygiene und Personal Care, Print, Packaging, Bag Converting, Mail
- 01
Engineering & Konstruktion
- 02
Fertigung von Maschinenkomponenten
- 03
Montage von Converting- und Verpackungsmaschinen
- 04
Gravur und Musterentwicklung (Embossing-Rollen)
- 05
Prüfung & Inbetriebnahme
- 06
Field Service, Wartung, Upgrades & Ersatzteile
Verfahren & Werkstoffe
Stahl (gravierte Embossing-Rollen)
Gravierte Stahlrollen für Prägung von Tissue, Vliesstoffen, Handtüchern und Kunststofffolien.
Kunststofffolien
Verarbeitung in Pouch- und Beutelmaschinen sowie Corona-Behandlung von Kunststoffsubstraten.
Papier & Tissue
Hauptverarbeitungsmaterial der Tissue-, Hygiene- und Mail-Converting-Anlagen.
Nonwovens & Textilien
Verarbeitung in Wipes-, Personal-Care- und Textil-Converting-Maschinen.
Standorte

Green Bay, WI (USA)
USHauptsitz, Packaging Innovation and Guest Experience Centers
- Werkstoffe
- Stahl, Papier, Kunststoff

Green Bay, WI (USA)
USConverting Solutions Lab
Lenexa, KS (USA)
USMain Distribution Center for the Americas

Neuwied (DE)
DEStandort (W+D): Umschlag-, Mail-Inserting- und Hygiene-Maschinen
- Werkstoffe
- Papier, Kunststoff
- W+D BB816+ / BB820+ Inserting-Systeme
- W+D 201 Web-Flexodruck
Lauterbach (DE)
DEStandort (Baldwin): Corona-Behandlung, Reinigungs- und Sprühsysteme
- Werkstoffe
- Kunststoff

Fornaci di Barga, Lucca (IT)
ITStandort, EMBOSSING TechniLAB
- Werkstoffe
- Stahl, Tissue
- MUSA Pilot Line mit Baldwin RotorSpray Lotioner

Čačak (RS)
RSProduktionsstandort (STAX Technologies): Rollen- und Faltpackverpackung, Palettierung, Fördertechnik
- Werkstoffe
- Papier, Kunststoff
- IMPERA / ULTIMA / VALIDA Rollenwickler
- MAXIMA / ETERNA / STELLA Faltpackverpackung
- Roboter-Palettierzellen
- TCS Fördersysteme
Arlöv (SE)
SEStandort
Yokohama (JP)
JPStandort (PCMC Japan)
Gandhinagar (IN)
INStandort (Barry Wehmiller India)
Maschinen & Bauteile



Einblicke in die Fertigung




Branchen
Verfahren & technische Grenzen
| Verfahren | Toleranz | Max. Bauteil | Gewicht | Losgröße | Werkstoffe |
|---|---|---|---|---|---|
| Tissue converting machinery (Toilet and Toweling)Montage | – | – | – | – | Paper, Tissue |
| Facial and Hankies converting machineryMontage | – | – | – | – | Paper, Tissue |
| Wipes converting machinery (Dry and Wet Wipes)Montage | – | – | – | – | Nonwovens |
| Personal Care converting machinery (Baby, adult and feminine care, incontinence products, underpads)Montage | – | – | – | – | Nonwovens, Thin and sensitive materials |
| Packaging machinery (Tissue, Facial, Hankies)Montage | – | – | – | – | Paper, Plastic |
| Conveying, product handling and end-of-line automationMontage | – | – | – | – | – |
| Custom embossing for tissue and nonwovens (engraved embossing rolls)Umformung | – | – | – | – | Steel, Tissue, Nonwovens, Plastic |
| Engraving of embossing rolls (various engraving methods)Oberfläche | – | – | – | – | Steel |
| Pattern development for embossingEngineering | – | – | – | – | – |
| Mail inserting (direct mail, transactional mail, promotional materials, light packaging)Montage | – | – | – | – | Paper, Plastic |
| Web flexo printing (W+D 201)Oberfläche | – | – | – | – | Paper, Plastic, Ver various substrates |
| Envelope converting machineryMontage | – | – | – | – | Paper |
| Pouch machines (various pouch styles, sealing types)Montage | – | – | – | – | Plastic |
| Bag convertingMontage | – | – | – | – | Plastic, Paper |
| Roll wrapping and bundling (tissue rolls)Montage | – | – | – | – | Paper, Plastic |
| Folded product packaging (napkins, tissues, facials)Montage | – | – | – | – | Paper, Tissue |
| Case packing and fillingMontage | – | – | – | – | – |
| Palletizing (robotic cells with vacuum or servo grippers)Montage | – | – | – | – | – |
| Tissue conveying systemsMontage | – | – | – | – | – |
| Coreless rewinding (INVISIBLE-O technology)Umformung | – | – | – | – | Tissue |
| Interfolding of facial tissue and hand towels (VENTUS-TI)Montage | – | – | – | – | Tissue |
| Handkerchief converting and packaging (VENTUS-624R)Montage | – | – | – | – | Tissue |
| Lotion application (Baldwin RotorSpray lotioner)Oberfläche | – | – | – | – | Tissue, Nonwovens |
| Print inspection (Baldwin Guardian PQV Inspection System)Prüfung | – | – | – | – | – |
| Corona treatmentOberfläche | – | – | – | – | Plastic |
| LED UV curing systemsOberfläche | – | – | – | – | – |
| Cleaning systems for printing pressesOberfläche | – | – | – | – | – |
| Vision systems / seal inspection (PouchChek by ClearVision)Prüfung | – | – | – | – | Plastic |
| Spray systemsOberfläche | – | – | – | – | – |
| Field Service, Preventative Maintenance, Machine Audit, Training, Modifications & UpgradesEngineering | – | – | – | – | – |
42 Anlagen & Maschinen
| Maschine | Hersteller / Modell | Anzahl | Arbeitsraum | Baujahr | Standort |
|---|---|---|---|---|---|
| Multi-format inserting system 16K | W+D (BW Converting) W+D BB816+ | – | – | – | – |
| Multi-format inserting system 20K | W+D (BW Converting) W+D BB820 / BB820+ | – | – | – | – |
| Web flexo printing system | W+D (BW Converting) W+D 201 | – | – | – | – |
| Pouch machine (stand-up) | Hudson-Sharp (BW Converting) 750-SUP | – | – | – | – |
| Pouch machine (side gusset bottom seal) | Hudson-Sharp (BW Converting) 750-SGBS | – | – | – | – |
| Compact stand-up pouch machine | Hudson-Sharp (BW Converting) Ares 400 Family | – | – | – | – |
| Seal defect inspection system | ClearVision (BW Converting) PouchChek | – | – | – | – |
| Tissue roll wrapper | STAX Technologies (BW Converting) IMPERA | – | – | – | Čačak, Serbia |
| High-speed packaging machine | STAX Technologies (BW Converting) ULTIMA | – | – | – | Čačak, Serbia |
| Tissue roll wrapper (bath and kitchen towels) | STAX Technologies (BW Converting) VALIDA | – | – | – | Čačak, Serbia |
| Packaging machine | STAX Technologies (BW Converting) PRIMA S | – | – | – | Čačak, Serbia |
| Packaging machine | STAX Technologies (BW Converting) DINAMICA S | – | – | – | Čačak, Serbia |
| Packaging machine | STAX Technologies (BW Converting) UNICA S | – | – | – | Čačak, Serbia |
| Conveyor | STAX Technologies (BW Converting) RW4-40 | – | – | – | Čačak, Serbia |
| Conveyor | STAX Technologies (BW Converting) RW1-10 | – | – | – | Čačak, Serbia |
| Packaging system | STAX Technologies (BW Converting) FAMA | – | – | – | Čačak, Serbia |
| Conveyor | STAX Technologies (BW Converting) RW2–AFH | – | – | – | Čačak, Serbia |
| Hybrid packaging system | STAX Technologies (BW Converting) DIVERSA (HYBRID) | – | – | – | Čačak, Serbia |
| Packaging system | STAX Technologies (BW Converting) ALTA | – | – | – | Čačak, Serbia |
| Heavy-duty packaging machine | STAX Technologies (BW Converting) FORZA S | – | – | – | Čačak, Serbia |
| Conveyor | STAX Technologies (BW Converting) URB-15 | – | – | – | Čačak, Serbia |
| Packaging machine | STAX Technologies (BW Converting) INNOVA | – | – | – | Čačak, Serbia |
| High-precision packaging machine | STAX Technologies (BW Converting) MAESTRA | – | – | – | Čačak, Serbia |
| Conveyor | STAX Technologies (BW Converting) RCP-15 | – | – | – | Čačak, Serbia |
| Conveying machine | STAX Technologies (BW Converting) NWH-45 | – | – | – | Čačak, Serbia |
| Packaging machine | STAX Technologies (BW Converting) MAXIMA | – | – | – | Čačak, Serbia |
| Packaging machine | STAX Technologies (BW Converting) ETERNA | – | – | – | Čačak, Serbia |
| Packaging machine | STAX Technologies (BW Converting) STELLA | – | – | – | Čačak, Serbia |
| Packaging machine | STAX Technologies (BW Converting) NW1-50 | – | – | – | Čačak, Serbia |
| Packaging machine | STAX Technologies (BW Converting) NB-400 | – | – | – | Čačak, Serbia |
| Packaging machine | STAX Technologies (BW Converting) UNB-480 | – | – | – | Čačak, Serbia |
| Packaging machine | STAX Technologies (BW Converting) ARIA | – | – | – | Čačak, Serbia |
| Packaging machine | STAX Technologies (BW Converting) UCP-700 | – | – | – | Čačak, Serbia |
| Palletizing system with robotic cell (single layer) | STAX Technologies (BW Converting) Palletizing Solutions (Single Layer) | – | – | – | Čačak, Serbia |
| Display palletizing solution | STAX Technologies (BW Converting) Display Palletizing Solution | – | – | – | Čačak, Serbia |
| Tissue conveying system | STAX Technologies (BW Converting) TCS Machines | – | – | – | Čačak, Serbia |
| Interfolder for facial tissue and hand towels | W+D (BW Converting) VENTUS-TI | – | – | – | – |
| Handkerchief converting and packaging platform | W+D (BW Converting) VENTUS-624R | – | – | – | – |
| Coreless rewinding tissue line (Mia Concept, BRT/HHT) | PCMC (BW Converting) INVISIBLE-O | 22 | – | – | – |
| Pilot line for embossing with lotioner | Northern Engraving / Baldwin (BW Converting) MUSA Pilot Line with RotorSpray lotioner | – | – | – | Chitarrino, Fornaci di Barga, Italy |
| Print inspection system | Baldwin (BW Converting) Guardian PQV | – | – | – | – |
| Print inspection system | Baldwin (BW Converting) EPIC™ System | – | – | – | – |
Zusatzleistungen
Referenzkunden
Qualität
BW Converting bietet Maschinen-Audits mit dynamischen und statischen Inspektionen sowie visionbasierte Prüfsysteme wie Baldwin Guardian PQV, EPIC™ System und PouchChek (ClearVision) zur Erkennung von Druck- und Siegelnähtdefekten.
| Nachweis | Green Bay | Neuwied | Lauterbach | Fornaci di Barga | Čačak |
|---|---|---|---|---|---|
| Service- & Audits-Programme (Field Service, Machine Audit) |
Historie
- 1939
Gründung von Northern Engraving and Machine (NEMCO) in Green Bay, Wisconsin
- 2002
Gründung von STAX Technologies in Čačak, Serbien
- 2005
NEMCO wird Teil von Barry-Wehmiller und schließt sich mit PCMC zusammen
- 2019
STAX Technologies wird Teil der Barry-Wehmiller Familie
- 2023
Sechs Barry-Wehmiller Marken (PCMC, W+D, Baldwin, Hudson-Sharp, STAX, NEMCO) werden zu BW Converting zusammengeführt; Eröffnung Converting Solutions Lab in Lucca
- 2023
Neue Hygiene Division vereint PCMC, W+D, STAX und Northern Engraving
- 2024
Mission-led Rebranding von BW Converting