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Turnkey AI vision and robotics systems for automated quality inspection in production

3H

3HLE Automation and Robotics SA

SwitzerlandNew on Amplifa

2020Founded
SA (Société Anonyme)Legal form
15+ yearsTeam experience in machine vision & robotics
50+Regular customers in 6 industries
Europe, Asia, AmericasDeployment regions

About 3HLE

3HLE Automation and Robotics SA is a Swiss system integrator and distributor focused on AI-powered industrial image processing and automation. The company delivers turnkey inspection systems from feasibility study through proof-of-concept phase to production installation: a combination of Sony industrial cameras, GPU-based vision controllers (IVC series), the proprietary Retina A.I. deep learning software, and collaborative robots from Universal Robots. Retina A.I. detects defects and anomalies, reads OCR and 2D codes, and classifies parts, even on reflective and transparent surfaces such as aluminium, glass, or anodized metal. Millions of products can be inspected contactlessly around the clock. The robotics side includes vision-guided pick & place, bin picking (2D/3D), palletizing, machine tending, and force-controlled assembly with UR cobots and OnRobot grippers. Industries served include watch manufacturers and the luxury industry, food & beverage (coffee, chocolate, soft drinks), semiconductors, medical technology, logistics, and automotive. Additional services include retrofit of existing production machines, software development, audits, and training. The team has more than 15 years of experience in quality control, computer vision, and robotics; deployment projects span Europe, Asia, and the Americas.

Site
Switzerland
Processes
AI Visual Inspection (Deep Learning Defect/Anomaly Detection), OCR & Character Reading / Code Verification (DataMatrix, Barcode), Colour & Surface Analysis / Scratch Detection on Reflective and Transparent Surfaces, Classification & Sorting / Counting and Sorting of Parts, Vision-guided Pick & Place / Bin Picking (2D & 3D), Palletising / Palletizing with Cobots, Machine Tending, Force-controlled Assembly
Materials
Aluminium, Glass (smartphone cover glass, transparent), Plastic (injection moulded, medical handles), Metal (glossy), Stainless steel (laser-marked), PET, Aluminium (anodized), Glass
Certificates
Universal Robots Certified System Integrator
Founded
2020
Industries
Watch manufacturers & luxury industry, Food & Beverage, Semiconductors, Medical technology, Logistics, Automotive
  1. 01

    Feasibility Study & Proof of Concept

  2. 02

    Hardware Selection & Integration

  3. 03

    Software Development & AI Training

  4. 04

    On-site Installation & Training

  5. 05

    Support & Optimization

Inspected Materials and Sensor Technology

Alu

Aluminium

OCR and surface inspection on high-gloss aluminium cans and anodized components at high cycle rates.

Glas

Glass

3D inspection of smartphone cover glass as well as stress and scratch detection on transparent surfaces.

Kunststoff

Plastic (injection moulded)

360° inspection of injection-moulded medical device handles.

Edelstahl

Stainless steel (laser-marked)

Deep-learning OCR on laser-marked stainless steel with high read-rate improvements.

PET

PET

Code and label reading on PET containers in the beverage industry.

Vision-HW

Sony industrial cameras (GigE, polarized, 3D, LiDAR)

XCG-CG/CP series, AS-DT1 LiDAR, and FCB camera blocks as the sensor layer of the inspection systems.

Roboter

Universal Robots Cobots (UR3e–UR30)

Vision-guided handling, bin picking, palletizing, and force-controlled assembly.

IVC

GPU Vision Controllers (IVC5/IVC7)

Industrial edge PCs with NVIDIA GPUs for local deep-learning inference.

Location

Switzerland

CH

Headquarters and system integration

  • UR3e/UR5e/UR10e/UR16e/UR20/UR30 Cobots
  • Sony GigE cameras XCG-CG160/240/510
  • Sony polarization camera XCG-CP510
  • Sony LiDAR depth sensor AS-DT1
  • IVC5 Vision Controller
  • IVC7 Dual-GPU Vision Controller
  • IVC-7 Fanless RTX-5080 Controller (naming convention: IVC7)
  • OnRobot grippers & sensors
  • Retina A.I. software
  • V.R.A.I. Eyebot-IQ platform

Industries

Watch manufacturers & luxury industryFood & BeverageSemiconductorsMedical technologyLogisticsAutomotiveElectronicsPackagingMedical devicesFood & Beverage (coffee, chocolate, soft drinks)Semiconductor industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
AI Visual Inspection (Deep Learning Defect/Anomaly Detection)Inspection––––Aluminium, Glass, Metal, Plastic (injection moulded, medical)
OCR & Character Reading / Code Verification (DataMatrix, Barcode)Inspection––––Aluminium, PET, Stainless steel (laser-marked), Packaging materials
Colour & Surface Analysis / Scratch Detection on Reflective and Transparent SurfacesInspection––––Metal (glossy), Glass, Aluminium
Classification & Sorting / Counting and Sorting of PartsInspection–––––
Vision-guided Pick & Place / Bin Picking (2D & 3D)Assembly3D structured light approx. 50 µm accuracy––––
Palletising / Palletizing with CobotsAssembly–––––
Machine TendingAssembly–––––
Force-controlled AssemblyAssembly–––––
Packaging Seal Inspection (Sealing Integrity, Non-destructive)Inspection–––––
3D Inspection (SmartRay 3D Camera, Smartphone Glass)Inspection––––Glass
Stress Analysis & Reflection Removal (Polarized Camera)Inspection––––Glass
2D Gauging (Dimensional Measurement)Inspection–––––
Turnkey System Integration (Feasibility Study, POC, Installation, Retrofit)Engineering–––––
Engineering–––––
Software Development (HMI, Controls, Dashboards, Machine-Sensor Interaction)Engineering–––––

19 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Cobot UR3e (3 kg Payload, 500 mm Reach, ±0.03 mm)Universal Robots UR3e–Reach 500 mm–Switzerland
Cobot UR5e (5 kg Payload, 850 mm Reach)Universal Robots UR5e–Reach 850 mm–Switzerland
Cobot UR10e (12.5 kg Payload, 1300 mm Reach, ±0.05 mm)Universal Robots UR10e–Reach 1300 mm–Switzerland
Cobot UR20 (20 kg Payload, 1750 mm Reach)Universal Robots UR20–Reach 1750 mm–Switzerland
Cobots UR16e / UR30 (integrated)Universal Robots UR16e / UR30–––Switzerland
Industrial camera XCG-CG160 (1.6 MP, 75 fps, GigE)Sony XCG-CG160 / XCG-CG160C–––Switzerland
Industrial camera XCG-CG240 (2.4 MP, 41 fps, GigE)Sony XCG-CG240 / XCG-CG240C–––Switzerland
Industrial camera XCG-CG510 (5.1 MP, 23 fps, GigE)Sony XCG-CG510 / XCG-CG510C–––Switzerland
Polarization camera XCG-CP510 (5.1 MP IMX250MZR)Sony XCG-CP510–––Switzerland
LiDAR depth sensor AS-DT1 (40 m range)Sony AS-DT1–40 m range–Switzerland
FCB series camera blocks (4K, up to 30x zoom)Sony FCB-ER9500 / FCB-EW9500H / FCB-ES8230 / FCB-ER8550 / FCB-EV9520L / FCB9500–––Switzerland
Drone camera ILX-LR1 Full-Frame AlphaSony ILX-LR1–––Switzerland
Sensor camera UMC-S3CA (Fast Total Darkness)Sony UMC-S3CA / UMC-R10C–––Switzerland
Vision Controller IVC5 (Intel i5 6-Core, 32 GPIOs, 4x PoE, 2x LAN)3HLE / Chromos Group IVC5–260 x 240 x 79 mm–Switzerland
Dual-GPU Vision Controller IVC7 (2x RTX5090/4090, i7 8-Core)3HLE / Chromos Group IVC7–370 x 243 x 209 mm–Switzerland
Compact Fanless Vision Controller IVC-7 (RTX 5080)3HLE / Chromos Group IVC-7–––Switzerland
Retina A.I. Vision Deep-Learning Software3HLE Retina A.I. (Cherry/Blueberry/Avocado/Olive)–––Switzerland
V.R.A.I. Eyebot-IQ Software Platform (Vision, Robotics, A.I.)3HLE VRAI-Eyebot-IQ–––Switzerland
End-of-Arm-Tooling (Grippers, Force/Torque Sensors)OnRobot–––Switzerland

Additional services

AI Visual Inspection (Retina A.I. Deep Learning)Collaborative Robotics (Universal Robots Integration)Turnkey Inspection SystemsFeasibility Study & POCAudit and Training on Industrial Vision & Factory AutomationR&D for New Application SolutionsRetrofit of Production MachinesSoftware Development (HMI, Controls, Dashboards)Vision Algorithms with AI/Deep LearningBin Picking (2D/3D, Structured Light)OCR & Code ReadingCustomized Training for Cognex VisionPro/Deep Learning DesignerOn-site Installation & TrainingOngoing Support & Optimization

Reference customers

WITECH SAASSA ABLOY (Case Study, plausible via showcase image; medium)

Quality

The integration quality is evidenced by certification as a Universal Robots Certified System Integrator; systems run 24/7 in continuous, contactless quality control with real-time monitoring and traceable models in the industry-specific Retina A.I. software.

EvidenceSwitzerland
Universal Robots Certified System Integrator

History

  1. 2017

    Earliest documented web presence (showcase page datePublished 16.02.2017).

  2. 2020

    Founded as 3HLE Automation and Robotics SA according to JSON-LD foundingDate; team states 15+ years of industry experience.

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