Contract manufacturing and bulk solids processing: micronization, milling, mixing, sieving, drying, compacting and filling of powders
A. Ebbecke Verfahrenstechnik AG
Bruchköbel · Schöneck · HirzenhainNew on Amplifa
About us
A. Ebbecke Verfahrenstechnik AG is a family-owned company in the legal form of a stock corporation (Aktiengesellschaft), specialized in contract manufacturing and bulk solids processing for industry. The company processes powders and bulk materials along the entire process chain: micronization and milling (including cryogenic milling), mixing and coating, sieving and fractionation, compaction and granulation, drying and spray drying, pastillation and flaking, as well as filling and refilling up to the processing of liquid products and dispersions. The portfolio is complemented by the processing of 3D printing powders and specialty powders for defense, aviation and space, laboratory services, process development in its own pilot plant (Powder Process Innovation Hub), as well as logistics management and strategic outsourcing up to the takeover of entire plant areas. With more than 350 specialized systems, many of them developed in-house, Ebbecke serves industries such as chemicals, pharmaceuticals, dental, cosmetics, food, plastics, rubber, ceramics, aerospace, defense, and pet food and animal health. Production takes place at the Bruchköbel, Schöneck and Hirzenhain sites.
- Site
- Bruchköbel
- Processes
- Micronization / milling, Cryogenic milling, Mixing / coating, Sieving / fractionation, Compaction / granulation, Drying / spray drying, Filling / refilling, Pastillation / flaking
- Materials
- Powders / bulk solids (general), 3D printing powders, Plastics, Rubber, Ceramics, Powders and bulk solids, Liquid products and dispersions
- Certificates
- Certifications
- Industries
- Chemical industry, Pharmaceutical industry, Food industry, Cosmetics industry, Ceramics industry, Plastics industry
- 01
Process development / pilot plant
- 02
Micronization / milling (incl. cryogenic)
- 03
Mixing / coating
- 04
Sieving / fractionation
- 05
Compaction / granulation
- 06
Drying / spray drying / vacuum drying
- 07
Pastillation / flaking
- 08
Filling / refilling
- 09
Laboratory services / analytics
- 10
Logistics / shipping
Materials and processes
Powders and bulk solids
Core material of contract processing from micronization and milling to filling.
3D printing powders
Processing and qualification of specialty powders for additive manufacturing.
Plastics
Milling and processing of plastic-based powders, among others with its own plastics mill.
Rubber
Contract processing of rubber materials for the rubber industry.
Ceramics
Processing of ceramic powders and bulk solids for the ceramics industry.
Liquid products and dispersions
Contract processing of liquid products including dispersions.
Locations
Bruchköbel Plant
DEProduction site
- Spiral jet mill
- Fine mill (Fine Mill)
- Cryogenic mill (Cryogenic Mill)
- Cryogenic milling center
- Ultrasonic sieving
- Roll compaction system
- Spray drying
- Drum Mix (mixer)
- Big bag filling system
- Pastillation/flaking system
Schöneck Plant
DEProduction site
- Drug Mill
- Plastics mill (Plastic Mill)
- Centrifugal Screening
- Linear sieve
- Vacuum drying
- Bag fill filling system
Hirzenhain Plant
DEProduction site
- Hammer Mill
- Mesh sieve
- Ploughshare mixer
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Micronization / millingEngineering | – | – | – | – | Powders, Bulk solids |
| Cryogenic millingEngineering | – | – | – | – | Modern materials, Powders |
| Mixing / coatingEngineering | – | – | – | – | Bulk solids |
| Sieving / fractionationEngineering | – | – | – | – | Powders, Bulk solids |
| Compaction / granulationEngineering | – | – | – | – | Powders |
| Drying / spray dryingEngineering | – | – | – | – | Granulates, Powders |
| Filling / refillingEngineering | – | – | – | – | – |
| Pastillation / flakingEngineering | – | – | – | – | – |
| Liquid products / dispersionsEngineering | – | – | – | – | Liquid products |
| Processing of 3D printing powdersAdditive | – | – | – | – | 3D printing powders, Specialty powders |
| Laboratory servicesTesting | – | – | – | – | – |
| Logistics / shippingEngineering | – | – | – | – | – |
| Sample filling / sample managementEngineering | – | – | – | – | – |
| Pilot plant / process developmentEngineering | – | – | – | – | – |
16 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Spiral jet mill | Spiral jet mill | – | – | – | – |
| Fine mill | Fine Mill | – | – | – | – |
| Cryogenic mill | Cryogenic Mill | – | – | – | – |
| Drug Mill | Drug Mill | – | – | – | – |
| Plastics mill | Plastic Mill | – | – | – | – |
| Cryogenic milling center | – | – | – | – | – |
| Ultrasonic sieving | – | – | – | – | – |
| Centrifugal screening | – | – | – | – | – |
| Linear sieve | Linear Sieve | – | – | – | – |
| Roll compaction system | – | – | – | – | – |
| Spray drying | – | – | – | – | – |
| Vacuum drying | – | – | – | – | – |
| Drum Mix (mixer) | – | – | – | – | – |
| Big bag filling system | Big Bag Fill | – | – | – | – |
| Bag fill filling system | – | – | – | – | – |
| Pastillation/flaking system | – | – | – | – | – |
Additional services
Quality
An in-house laboratory handles testing and analysis orders as an integral part of the laboratory services. The company continuously invests in digitalization, automation and quality management according to industry standards.
| Evidence | Bruchköbel Plant | Schöneck Plant | Hirzenhain Plant |
|---|---|---|---|
| Certifications |