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Special machines, tools and equipment for dressing and replacing electrode caps in resistance spot welding

BRÄUER Logo

Bräuer Systemtechnik GmbH

Annaberg-BuchholzNew on Amplifa

1991Founded
300.000 €Share capital
1Location

About Bräuer Systemtechnik

Bräuer Systemtechnik GmbH, based in Annaberg-Buchholz (Erzgebirge), develops, manufactures and distributes special machines and tools for joining and cutting technology, in particular equipment for dressing and replacing electrode caps in resistance spot welding. The product range includes cap changing systems (3 models), electrode cap dressing devices (4 models), combi units, accessories as well as copper parts in four categories. In addition, the company offers 3D printing of individual parts, CAD studies, customised plant engineering, refurbishment of used systems, optimisation of milling parameters as well as engineering and development services. Service, spare parts supply, inspections and repairs – in the workshop or on the customer's premises – as well as training on KAPPOSTAR and KAPPOTEC equipment in German and English, worldwide also with interpreters, complete the offering. Founded in 1991, the GmbH serves, among others, automotive suppliers with a worldwide service network and regularly presents itself at trade fairs such as EuroBLECH in Hanover.

Site
Annaberg-Buchholz
Processes
Cap changing system (Kappenwechselsystem für Elektrodenkappen), Electrode tip dresser (Elektrodenkappenabdreheinrichtung), Combi unit (Kombigerät Kappenwechsel/Abziehen), Copper parts (manufacturing of copper parts, 4 categories), 3D printing (individual parts), CAD studies (analysis of interference contours), Customized plant engineering (development of individual solutions), Engineering services, research and development services
Materials
Copper (Copper parts, electrode caps made of copper), Copper, Additive Manufacturing, Machining / coated milling cutters
Certificates
Warranty assumption after installation
Founded
1991-01-10
Industries
Welding technology, Resistance spot welding, Automotive suppliers, Spot welding / electrode dressing, Automotive suppliers (implied)
  1. 01

    Development and design (CAD, R&D)

  2. 02

    Manufacturing of components and copper parts

  3. 03

    3D printing of individual parts

  4. 04

    Assembly and plant engineering

  5. 05

    Installation and assumption of warranty

  6. 06

    Service, spare parts, repair and refurbishment

  7. 07

    Training and support

Materials & Processes

Cu

Copper

Material for electrode caps and copper parts in four product categories, ideal for wear parts in spot welding.

3D-Druck

Additive Manufacturing

Production of individual replacement and special parts.

Fräsen

Machining / coated milling cutters

Dressing of electrode caps with coated milling cutters for various materials and coatings of the sheets.

Locations

Annaberg-Buchholz

DE

Headquarters, workshop, training and sales

Materials
Copper
  • Cap changing systems (3 models)
  • Electrode cap dressing devices (4 models)
  • Combi units (3 models)
  • 3D printing

Industries

Welding technologyResistance spot weldingAutomotive suppliersSpot welding / electrode dressingAutomotive suppliers (implied)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Cap changing system (Kappenwechselsystem für Elektrodenkappen)Joining––––Copper
Electrode tip dresser (Elektrodenkappenabdreheinrichtung)Engineering––––Copper
Combi unit (Kombigerät Kappenwechsel/Abziehen)Engineering––––Copper
Copper parts (manufacturing of copper parts, 4 categories)Machining––––Copper
3D printing (individual parts)Additive–––––
CAD studies (analysis of interference contours)Engineering–––––
Customized plant engineering (development of individual solutions)Engineering–––––
Engineering services, research and development servicesEngineering–––––
Milling parameters optimization (Optimierung von Fräsparametern)Machining–––––
Refurbishment of used equipmentEngineering–––––
Assembly–––––
Acceptance of warranty after installationAssembly–––––
Engineering–––––
Training/On-the-job training (KAPPOSTAR/KAPPOTEC equipment, training on site/online)Engineering–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Cap changing system (Kappenwechselsystem)Bräuer3 models––Annaberg-Buchholz
Electrode tip dresser (Elektrodenkappenabdrehgerät)Bräuer4 models––Annaberg-Buchholz
Combi unit (Kombigerät)Bräuer3 models––Annaberg-Buchholz

Additional services

Service and support for KAPPOSTAR/KAPPOTEC equipmentSpare parts supplyRepairs (workshop and on-site at the customer)Inspections on siteOn-the-job training / training courses (on site, in-house, live online)3D printing of individualised partsCAD studies (interference contour analysis)Customised plant engineeringWarranty assumption after installationOptimisation of milling parametersRefurbishment of used systemsEngineering services, research & developmentRepair and installation of equipment for welding machinesSelection of coated milling cutters for various materials/coatings

Quality

The service technicians receive regular training and possess the required technical knowledge and certifications. After installation, BRÄUER assumes the warranty for the delivered equipment.

EvidenceAnnaberg-Buchholz
Warranty assumption after installation

History

  1. 1991

    Registration of Schweißtechnik Bräuer GmbH on 10 January 1991

  2. 2003

    Capital increases: 60,000 DEM (September), later €300,000 (16.09.2003)

  3. 2010

    Renamed Bräuer Systemtechnik GmbH and relocation of registered office to Thermalbad Wiesenbad

  4. 2015

    Relocation of registered office to Mildenau

  5. 2018

    Michael Faßbinder becomes managing director; departure of Andreas Bräuer

  6. 2022

    Karolin Wolf becomes managing director (16.05.2022)

  7. 2023

    Relocation of registered office to Annaberg-Buchholz; commercial power of attorney for Claudia Kaiser and Jens Nitz

  8. 2024

    Exhibition at EuroBLECH in Hanover

  9. 2025

    Patent for cap changing system for dressing electrode caps; founding/reference Bräuer Systems America Inc

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