Hydraulic power units, tools and machines for energy supply, construction, demolition, solar and railway technology.
KW Hydraulik GmbH
Sonneberg (Headquarters)New on Amplifa
About KW Hydraulik
KW Hydraulik is a supplier specialising in hydraulic power units and tools, based in Sonneberg (Thuringia). The company distributes hydraulic pumps and power units with drive outputs up to 300 hp as well as tools for electrical power distribution, steel construction, construction and recycling, solar installations, railway technology and underwater technology. Under its own brand ECO-LINE by KW HYDRAULIK, battery-powered hydraulic tools such as rebar cutters, bending and hole punching tools, as well as safety cutting systems for cables up to 60 kV in accordance with DIN EN 50340 are manufactured. In addition, the company offers technical consulting, customised solutions, repair, maintenance, spare parts, rental equipment, and vehicle installation of PTO systems for vans up to 7.5 tonnes. The materials processed include, among others, structural steel up to R=690 N/mm², copper, aluminium, concrete, reinforced concrete and masonry. Customers are mainly grid operators and energy supply companies (utilities) as well as firms from construction, agriculture and forestry, municipal technology and railway technology.
- Site
- Sonneberg
- Processes
- Distribution of hydraulic power units and tools, Technical consulting, Repair, Maintenance, Spare parts, Rental equipment, Vehicle installation of PTO systems, Customised solutions
- Materials
- Structural steel/reinforcing steel, Steel (up to R=690 N/mm²), High-strength steel (forest plough), Copper, Aluminium, Concrete, Reinforced concrete, Masonry
- Certificates
- DIN EN 50340 (safety cutting), ATEX 2014/34/EU (II2GcIIBT5)
- Industries
- Electrical power distribution, Construction industry, Steel construction, Recycling and demolition, Agriculture and forestry, Landscaping and gardening
- 01
Technical consulting
- 02
Distribution of hydraulic power units and tools
- 03
Vehicle installation of PTO systems
- 04
Repair and maintenance
- 05
Spare parts service
Materials and Fields of Application
Structural steel/reinforcing steel
Processed in steel construction tools such as rebar cutters, bending and hole punching tools up to R=690 N/mm².
Copper and aluminium (cables)
Materials for cable and wire rope cutting, crimping tools and ACSR cutting tools.
Concrete, reinforced concrete, masonry
Processed with demolition tongs, concrete crushers, demolition hammers and diamond chain saws.
Wood
Processed with chain saws, log splitters and attachments for forestry.
Plastics (GRP, PE pipes)
Processed with diamond chain saws and pipe processing tools.
Locations
Sonneberg
DEHeadquarters with sales, consulting, service and rental equipment
- Safety cutting systems SSA-FHP/SSA-AHP/SSA180G-CB700
- ECO-LINE battery-powered hydraulic tools (rebar cutters, bending and hole punching tools)
- Hydraulic power units (electric, petrol, diesel, battery and hand pumps)
- Busbar processing centres SSBZ, TRIS, BBC
Components and Attachments
Inside the production
Industries
49 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Safety cutting system with foot pump (SSA-FHP) | KW Hydraulik SSA-FHP | – | Cutting heads Ø85-170 mm, cutting force 86-300 kN @ 700 bar | – | – |
| Safety cutting system with battery pump (SSA-AHP) | KW Hydraulik SSA-AHP | – | Cutting heads Ø85-132 mm, cutting force 86-137 kN @ 700 bar | – | – |
| Safety cutting system with electro-hydraulic pump 400 V (SSA180G-CB700) | KW Hydraulik SSA180G-CB700 | – | Cables up to Ø 180 mm, up to 400,000 volts | – | – |
| Auger attachment ADC | EPIROC / STANLEY INFRASTRUCTURE ER-ADC | – | Drilling diameters 150-800 mm, excavators 1-10 t, torque connection D=65/75 mm | – | – |
| Compact self-propelled drilling rig | HYDRA DRILLY (KHH-DRILLY) | – | inclined and horizontal drilling, 360° rotatable drilling head | – | – |
| Self-propelled static/dynamic penetration tester | HYDRA GEO-EASY (KHH-GEO-EASY) | – | static tests up to 100 kN (GEO-EASY-10) or 200 kN (GEO-EASY-20) | – | – |
| Self-propelled drilling machine, 35 hp | HYDRA JOY1-GEO (KHH-JOY-1-GEO) | – | – | – | – |
| Self-propelled drilling machine, 60 hp | HYDRA JOY2-GEO (KHH-JOY-2-GEO) | – | – | – | – |
| Hydraulic diamond chain saw | DOA HDS-6 | – | Hydraulics 40 L/min at 175 bar, 6600 RPM, bar length 40 cm | – | – |
| Hydraulic diamond chain saw | HYCON HPS08 | – | 25-30 L/min at 120 bar (max. 175 bar), max. cutting depth 63 cm | – | – |
| Hydraulic diamond chain saw | HYCON HPS12 | – | Oil flow 46 L/min | – | – |
| Hydraulic chain saw | Trade goods CS7 (7.7 kW) | – | 7.7 kW / 5000 min-1, hydraulics 40-50 L/min at 140-200 bar, cutting length 27-103 cm | – | – |
| Hydraulic high-pressure cleaner | FEP ENGINEERING KWF WATER HBW200 | – | 25 L/min at 150 bar, dimensions 445 x 720 x H 500 mm | – | – |
| Oil trace removal unit (high-pressure cleaner + vacuum suction) | FEP ENGINEERING ROAD CLEANER RC-H | – | Dimensions 1400x1100xH1250 mm, suction height 3 m, 300 L water tank, ATEX-1/ATEX-21 | – | – |
| High-pressure pipe cleaning unit | DYNASET OY PPL180M | – | 180 bar, 90 L/min water; hydraulics 115 L/min at max. 210 bar | – | – |
| High-pressure pipe cleaning unit | DYNASET OY PPL220M | – | 220 bar, 50 L/min water; hydraulics 70 L/min at max. 210 bar | – | – |
| High-pressure pipe cleaning unit | DYNASET OY PPL250M | – | max. 200 bar, 30 L/min, 50 m hose; hydraulics max. 40 L/min | – | – |
| Pulverizer attachment (concrete crusher) | LaBounty MDP-50-R-CP | – | Opening 1270 mm, jaw depth 1140 mm, crushing force 165 t, cutting force 400 t, excavators > 45 t | – | – |
| Hand-held demolition tongs | EDILGRAPPA CC230 | – | Opening 230 mm, force 196 kN, concrete up to 20 cm at 325 N/mm², weight 23 kg | – | – |
| Demolition tongs attachment (mini excavator 1-3 t) | EDILGRAPPA CC270 | – | Opening 270 mm, demolition force 226 kN, cutting force 690 kN, 36 L/min at max. 200 bar, 90 kg | – | – |
| Demolition tongs attachment (mini excavator 1.5-5 t) | EDILGRAPPA CC430-DE-T34 | – | Opening 430 mm, demolition force 335 kN (position A), 150 L/min at max. 200 bar, 183 kg | – | – |
| Demolition tongs attachment with pressure intensifier (mini excavator 3-5 t) | EDILGRAPPA CC430-2DE-T44 | – | – | – | – |
| Crusher bucket attachment | Trade goods HCB26 | – | 0.58 m³, excavators 22-32 t, oil requirement 130-140 L/min, pressure 300 bar, weight 2830 kg | – | – |
| Screening bucket attachment | Trade goods SIEB400-F/-FG/-G | – | Excavators 1.0-1.5 t, screening drum 63 litres, hydraulics 30 L/min at 175 bar | – | – |
| Pile driver attachment with clamp for concrete piles | HYDRA HM300-BETON | – | Impact force 3000 kg, 2000 min-1, excavators 2-6 t, clamp opening 220 mm, 320 kg | – | – |
| Pile driver attachment with clamp for wooden piles | HYDRA HM300-HOLZ | – | Impact force 3000 kg, 2000 min-1, excavators 2-6 t, 320 kg | – | – |
| Hydraulic pile driver (hand-held) | HYCON HPD | – | Ø max. 130 mm, oil flow 30 L/min at 100 bar | – | – |
| Battery-powered hydraulic bending and straightening tool | ECO-LINE by KW HYDRAULIK ABR25-M18VT | – | Ø 4-25 mm, bending angle 0-130°, 18V | – | – |
| Battery-powered hydraulic combination rebar cutter and bending tool | ECO-LINE by KW HYDRAULIK ASB16C-M18VP | – | Cutting/bending Ø 4-16 mm, bending angle 0-180°, 18V, 18 kg | – | – |
| Battery-powered hydraulic hole punch | ECO-LINE by KW HYDRAULIK ASK20-6-40-M18V | – | Ø up to 20.5 mm, material thickness up to 6 mm, throat depth 40 mm | – | – |
| Hydraulic power unit with 400 V electric motor (radial piston pump) | KW Hydraulik 9009 | – | for IMB MULTIFOR devices, 24V control | – | – |
| Hydraulic power unit with 230 V electric motor | ERKO AH500L-230V | – | 0.75 kW, 0.66 L/min, dimensions 336x235x406 mm, 25 kg | – | – |
| Battery-powered hydraulic pump 18V | STANLEY-DUBUIS BGH701 | – | for single-acting tools | – | – |
| Busbar bending and punching tool | ERKO HGD125 | – | solid busbars, punch inserts Ø 6.6-21 mm, max. material thickness 12 mm, max. 630 bar | – | – |
| Busbar processing centre | IMB (via KW Hydraulik) SSBZ (12x120 mm) | – | bending, cutting, punching, step bending, busbars up to 12x120 mm | – | – |
| Busbar processing centre | TRIS (20x200 mm) | – | bending up to 20x200 mm, punching up to D=25 mm t=15 mm, cutting up to 15x160 mm | – | – |
| Digital busbar processing centre | ERKO BBC | – | solid busbars up to 12x120 mm, bending, punching, cutting | – | – |
| Battery-powered rail drilling machine with GPS | BJTZE ARD41B-ME36V | – | Drilling diameter 7-40 mm, material thickness up to 50 mm, 2.2 kW, 36 V/12 Ah, 19 kg | – | – |
| Hydraulic impact wrench | DOA DHW17012 | – | up to 17000 Nm, 1-1/2", underwater version available | – | – |
| Hydraulic impact wrench | DOA DHW9512 | – | up to 9500 Nm, 1-1/2" | – | – |
| Hydraulic impact wrench | DOA DHW501 | – | up to 5000 Nm, 1" | – | – |
| Hydraulic impact wrench | DOA DHW3034 | – | up to 3000 Nm, 3/4" | – | – |
| Solar installation cleaner (panel cleaner) | HYDRA SETYS (KHH-SETYS) | – | Rotating brush Ø 1000 mm, usable length 3200/6600 mm, 150 L/min at 50 bar, tank 1000 L | – | – |
| Sweeper attachment with brush | FK Machinery BASIC CY120-K | – | Working width 1.2-2.8 m, brush diameter 525 mm, weight 266-395 kg | – | – |
| Hydraulic forest plough (attachment) | FK Machinery AFP Waldpflug AKTIV | – | Furrow depth approx. 450 mm, 150 kg load standard | – | – |
| Vehicle installation system (generator/compressor/welding unit) | FEP ENGINEERING Power units for Mercedes Sprinter FWD/RWD | – | – | – | – |
| Cutting tool for overhead lines (ACSR) | ECO-LINE by KW HYDRAULIK ACSR1250 | – | AL/ST conductors 1250-1440 mm² conductor cross-section | – | – |
| Cutting tool for overhead lines (ACSR) | ECO-LINE by KW HYDRAULIK ACSR87 | – | AL/ST conductors up to Ø 43 mm | – | – |
| Stripping tool for lamellated flexible busbars | Trade goods E-559143 | – | Conductor width 9-120 mm | – | – |
Additional services
Reference customers
Quality and Standards
Safety cutting systems are assembled in accordance with DIN EN 50340 and filled with insulating oil with a dielectric strength of up to 60,000 volts; the CS7 saw is suitable for potentially explosive areas in accordance with ATEX 2014/34/EU (II2GcIIBT5).
| Evidence | Sonneberg |
|---|---|
| DIN EN 50340 (safety cutting) | |
| ATEX 2014/34/EU (II2GcIIBT5) |